QA Mechanical Engineer

Job Summary: The QA Mechanical Engineer will be responsible for ensuring that all underground (UG) piping construction and above ground (AG) piping construction activities in the oil & refinery project adhere to project specifications, codes, standards, and quality requirements. The role includes inspection, documentation, and compliance with client and regulatory standards.

Key Responsibilities:

Quality Assurance & Documentation:

• Develop and implement QA plans and ITPs (Inspection & Test Plans) for UG piping works.
• Review project specifications, piping layouts, isometric drawings, and material specifications.
• Ensure compliance with international standards (ASME, API, ASTM, IS, etc.) and client requirements.
• Maintain records for all quality inspections, material test certificates, and other QA documentation.

Inspection & Testing:

• Conduct visual inspection of piping materials, welding, coating, wrapping, and installation.
• Verify proper execution of excavation, bedding, piping installation, and backfilling as per project standards.
• Supervise hydrostatic pressure tests, leak tests, and other functional tests for UG piping.
• Inspect NDT (Non-Destructive Testing) results and welding quality reports.

Coordination & Communication:

• Liaise with construction teams, client representatives, third-party inspectors, and subcontractors for quality control issues.
• Raise and follow up on NCRs (Non-Conformance Reports) and ensure corrective actions are implemented.
• Attend quality review meetings and provide inputs on QA performance and site issues.

Compliance & Audit:

• Ensure adherence to HSE and quality policies throughout the UG piping construction phase.
• Conduct internal audits and participate in external audits conducted by clients or certification bodies.
• Identify potential quality risks and develop mitigation plans.

Training & Awareness:

• Educate site personnel and subcontractors on quality requirements and standards for UG piping works.
• Conduct toolbox talks focused on QA processes and requirements.

Skills & Competencies:

• Thorough knowledge of piping materials, welding processes, and coating methods.
• Familiarity with UG piping construction methods (excavation, trenching, installation, backfilling).
• Strong understanding of international codes and standards (ASME B31.3, API 1104, ASTM, etc.).
• Hands-on experience in hydrotesting, NDT interpretation, and inspection processes.
• Strong reporting, documentation, and communication skills.
• Proficiency in QA tools, checklists, and quality management software.