Section Head Electrical

Recruiter

Mohaneswara Reddy

https://www.linkedin.com/in/mohaneswarareddy

Role & responsibilities

Operation, Maintenance, Control and Monitoring:

Monitoring and implementing the preventive and breakdown maintenance of all the equipments & facilities of entire unit. Ensuring the availability of power supply to the plant without any interruption.

Monitoring and supervising the operation and maintenance of substation equipments and facilities. Ensuring the implementation of preventive maintenance for critical electrical equipments such as HT breakers, LT breakers, PCC & MCC panels, protection relays, control panel, PDB, LDB, UPSDB, capacitor bank, harmonic filter diesel generator sets, uninterrupted power supply units, material hoist, EPABX system, passenger lifts, electrical stackers, CCTV camera, etc.

Maintaining the optimized inventory of spares in engineering stores. Maintaining the availability of critical spares required to avoid major production delay.

Reviewing and inspection of material inventory at engineering stores as per Purchase order. Initiating the request for maintaining the required inventory with coding in place for regular consumables items.

Maintaining proper housekeeping and upkeep of engineering areas (substations, HT yard, MCC rooms, transformer yard, DG room, UPS room, DCS rooms, Calibration room, technical areas, hoist machine rooms, plant terrace, etc.)

Executing the submission of CER / PR’s as per requirement with standard specification. Coordinating with purchase and vendors for clearing technical queries and release of PO

Preparing of budget for Power Consumption, OPEX and CAPEX budget. Tracking and monitoring of budget on monthly basis. Analysing the increased variance against benchmarks and implementing the actions for controlling the same.

Implementing the rectification of machinery breakdowns with minimum response time to avoid the impact on quality and productivity. Reviewing and monitoring of MTBF & MTTR for critical equipment as per benchmark.

Encouraging team for the identification of various measures for controlling and reducing the available OPEX expenses by spare management and vendor development.

Preparing the cost estimate for maintenance, major modification and project activities.

Reviewing and checking the documents and records like daily log books, substation checklists, preventive maintenance records, calibration records, etc.

Co-ordinating with concerned department in charges and heads for timely execution of engineering activities. Tracking to be done for all the activities as per plan.

Preparation & sharing of reports like power consumption report, safety dashboard, CER tracking, CAPA tracking, OPEX report, MTBF report, etc.

Identifying new technologies and vendor development for the system improvement and ease of operation and maintenance.

Ensuring on-line bill processing against the availed services for the timely payment to vendor.

Designing and selecting of tools, equipment’s, machinery, safety and protective devices as per the norms.

Planning and Co-ordinating with contractors and vendors for the scheduling of maintenance activities. Ensuring close supervision while execution of critical task for maintaining the quality and safety standards.

Providing the engineering support required for the modification / upgradation / changes as per requirement. Tracking and monitoring the timelines for the completion as per target.

Planning and reviewing of planned preventive maintenance activities for the process and utility equipment’s as per SOP’s and approved schedule.

Adhering and ensuring to meet the timelines for the completion of critical assignments related to project, modification and Safety Compliance.

GMP:

Implementing the tag numbering / coding of instruments as per the SOP.

Adhering and implementing 100% compliance to the calibration of all measuring instruments of process and utility equipment’s as per schedule.

Implementing departmental standard operating procedures (SOP) & protocols and addressing the suggestions / ideas for simplification and improvements. Preparing and updation of SOP / protocols as per the requirement and schedule.

Implementing current good manufacturing practice (cGMP) for making continual improvement in quality management system.

Adhering to the timely reporting and acknowledgement of non-conformances. Ensuring the timely completion of investigation with root cause analysis and appropriate CAPA in place.

Following and execution of appropriate process validations, calibrations and qualification of equipment’s and facility under execution. Record and reports are made available.

Ensuring the completion of scheduled vendor audit related to calibration laboratories.

QMS:

Implementing 100% compliance on QMS activities like process validations, calibrations and qualification of equipment’s, facility & IT networks under execution. Record and reports are to be maintained

Operating software systems like SAP, DCS system, PLC System, LMS, Cipdox, trackwise, etc based on roles and rights provided in the applications.

Maintaining the facility & equipment’s for all audit readiness. Monitoring and tracking of all the QMS tasks like, CR action, CAPA actions, deviations for timely closure.

EHS:

Ensuring and maintaining the plant hygiene, implementation of environment, health and safety policies and practices. Reviewing and extending the required technical support and resources for engineering services and facility management.

Implementing and tracking the compliance of safety observations. Critical observations should be addressed immediately.

Participating and preparing the risk assessments, hazops of non-routine maintenance activities, system, equipment and process.

Preparation of Investigation report for safety incidences with root cause analysis and appropriate CAPA in place to avoid the re-occurrence. Learning and sharing to be ensured among the concerned team.

Ensuring the timely investigation of safety incidences with root cause analysis and appropriate CAPA to avoid the re-occurrence. Learning and sharing should be ensured among the concerned team.

Operating and reviewing the maintenance of EHS critical systems like Fire alarm system, Oxygen detection system, Hydrogen / Hydrocarbon gas detection system, NOVAC system, DSPA system, etc.

Statutory:

Maintaining the statutory compliance related to substation equipment’s and facility. Co-ordinating with electrical inspector, lift inspector and MSEDCL representative as per the requirement.

Executing statutory legal compliances through compliance manager software.

Training:

Identifying and conducting trainings to engineers & contractors for their development and improvement in skills and knowledge through schedule training / external training.

Energy Management EnMS:

Reviewing and ensuring of Internal energy audits and tracking the action plan and compliance.

Monitoring of daily power consumption along with investigation of variance with benchmark if any. Identifying and implementation of energy Saving Measures at unit level. Adhering to energy management system (EnMS) SOPs and related documents.

Conduct or arrange energy audits and surveys, performance tests and investigations.

Others:

Performing any other allocated assignment after ensuring appropriate training is in place.

Planning and execution of plant shutdown activities.