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Deputy Manager - Electrical Maint.
Amara Raja Power Systems
posted 16d ago
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Flexible timing
Key skills for the job
Job Description
Deputy Manager, Plastic Injection Moulding Industry
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This position will handle the maintenance of entire Plastic Injection Moulding plant and connected auxiliaries and Secondary operations etc.
Evolve strategies for implementing world-class maintenance processes to curb machine breakdowns, reduce the breakdown occurrences, realize operational efficiencies, control variability, costs as well as reduce the MTTR.
- Managing a team and guiding staff members to address and resolve performance bottlenecks.
- Leadership experience in Operations & Maintenance of Plastic Injection Moulding plant
- Should have experienced in operations of Electrical Substations, Breakers, SDB s, PDB s, Auxiliary equipment s, EOT cranes, RO plant, Dock Levellers etc.
- Managing plant with minimum breakdown by Implementing systems like 5S, KAIZEN, FMEA, and WHY-WHY Analysis.
- Should have experience of basic conceptualization to commissioning new equipment and using of SAP PM module
- Expertise in driving the projects to completion which aim to either minimize loss of material/energy in-process steps or to simplify the process (LEAN approach)
- Exhibited a firm approach to sustain and encourage safe work environments and capabilities to streamline operations; applied continuous improvement principles to increase process & maintenance efficiency and company profits.
- Should be Strategic Planner: Develop, initiate, and evaluate new policies, procedures & internal controls; assess & resolve complex operational problems; resourceful in ensuring sufficient human, financial, and technological resources to carry these activities.
Competencies-
Plant Operations, Operations & Maintenance, Installation & Commissioning, Basic, Detailed Engineering, Quality Management, Operational Excellence, Budgeting & Forecasting, Vendor Management
Key Working Areas:
- Plan & achieve maintenance department targets.
- Leading the entire team of maintenance operations entailing with CFT.
- Implementing safety standards through RISK & HAZOP analysis
- Performing design vetting of various equipment with the vendor
- Supervising the selection of equipment based on the requirements and detailing to vendors.
Highlights:
- Attained cost savings by reduction in Maintenance cost & power consumption
- Drive out waste/nonvalue added activities throughout the Lean Manufacturing
- Implemented ISO, QMS, OHSAS, EMS Systems and lead the team to meet the requirements.
- Introduce & implement SAP PM Module effectively.
- Commission equipment such as Injection molding Machines, Heat Sealing & Leak testing machines, ultrasonic welding machines, Robots, Sprue pickers, PLC s SCADA s Etc.
Major Equipment Exposure:
- Injection moulding Machines
- Heat Sealing & Leak testing machines,
- Ultrasonic welding machines,
- Hole Punching machines,
- Small Automations, PLC s HMI s, Sensors, Limit Switches Etc.
- Vacuum pump, shell & tube heat exchangers.
- RO Plant, Pumps, Motors.
- Belt conveyors, Bagging and Packing Systems
- Cooling Towers & Refrigeration System.
Maintenance
Coordinate with maintenance teams to ensure maximum equipment availability for operations.
- Ensure implementation of QMS, EMS, OHSMS, and Operational Excellence guidelines for continuous improvement and maintaining standards.
- Coordinate and timely execution and commissioning of new development initiatives for improvements
- Coordinate with the PPC & Production in periodic maintenance and troubleshooting to ensure availability and reliability of equipment.
- Coordinate and timely execution and commissioning of new development initiatives for improvements
Planning & budgeting
- Propose the department budget in Consumption ratios, Maintenance cost, resources management, etc., to management for approvals and achieve the same by deploying resources.
Customer centricity
- Continuously create awareness about customer-centricity among team members to build a customer-oriented mindset.
- Managing customer complaints in consultation with CFT.
- Ensure Quantity & quality parameters of the products/services supplied to internal and external customers
- Provide excellent customer service and ensure customer satisfaction.
People Management
- Ensure employees are aware of their roles and responsibilities and deliverables
- Create an enabling environment to discuss and share people issues at the workplace
- Identify and facilitate appropriate training of competency gaps with the help of the HR department
- Encourage and model the recognition culture at the workplace
- Ensure Safety and Environment awareness among employees and training wherever required
- Develop line managers into people managers to handle day to day grievances with the utmost sensitivity
Production Planning & Control
- Determine production requirements based on plant capacity and production specifications.
- Monitor production status and ensure timely delivery.
- Assist in production risk assessment and mitigation activities.
- Ensure that finished products meet quality standards and customer specifications
- Resolve production issues and escalate unresolved issues to management promptly.
- Monitor and analyse Downtime with Root cause to reduce its impact on Cost, Quality, and Delivery.
- Engaging with internal stakeholders for the smooth operation of the department.
Safety & Environment
- Developing SOPs, JSA & HAZOP and periodic review for its up gradation
- Lead/Support/Develop business-specific standards/best practices and efforts as directed by Business and Corporate.
- Assist plants in leading Process Hazards Analysis (PHA) for major risk projects by providing expert PHA methodologies.
- Assist the plants in their procedure development and provide direct support to their implementation efforts of new and existing standards and local process safety requirements
- Participate in Process Safety Event investigations/root cause analysis to guide to all plants. In conjunction with site management teams, track corrective actions where business-wide issues are identified.
- Evaluate events and operational results and support the revising / updating of site policies, procedure revisions, and training to address process safety-related findings.
Change management
- Lead Continuous improvement culture among team members to deliver excellence in operations.
- Ensure Operational excellence guidelines are adhered to by continuous training, implemented, and reviewed.
- Knowledge transfer initiatives among inter and intra unit members to continuously improve the processes and systems
- Identify opportunities for joint improvement projects among departments, vendors, and suppliers through CFTs
- Taking the lead on transition management, ensuring continuity of operations
- Assist in new product development, automations and enhancements.
Project
- Own the CAPEX projects to improve quality, cost, productivity within timelines resulting in significant business improvement and customer satisfaction.
- Ensure Onsite and offsite quality inspection of incoming materials to ensure the standards are met for quality parameters
- Ensure completion of process improvement projects within a specified time frame while achieving a cost reduction goal.
- Provide management with project status updates, feedback, and appropriate reporting on key responsibilities and objectives.
Regulatory compliance
- Ensure all the relevant regulatory compliances applicable to the operations are adhered to.
- Participate in periodic regulatory compliance audits from external and internal parties to continuously improve systems.
Employment Type: Full Time, Permanent
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Flexible timing
Monday to Saturday
Within city
Day Shift
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