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Special Process Engineer
Alstom Transportation
posted 2hr ago
Job Role Insights
Flexible timing
Key skills for the job
Job Description
Purpose of the job:
- To coordinate the industrial control of the Torquing, Bobtailing Riveting process - during tender phase, product development, industrialization, manufacturing.
- To support technology and activity transfers
- In this respect the person in charge complies with Ethics and Compliance policies
Organization structure:
Reports directly to:
Special Process Manager
Direct reports:
Depends -direct reports
Network Links
Internal
- Tender: Bid Technical manager
- Engineering: Design Engineer
- Industrialization: Industrialization Engineer / Method engineer / PIM
- Quality: Industrial Quality / SPQD/ SQA
- Supply Chain: Logistics Engineer
- Sourcing: Buyer / Sub-contractors
- EHS team
External
- Local suppliers
- Standards committee (unless responsibility is exclusively devoted to the central coordinator)
Accountabilities Authorities
Activities by step of the industrial process
- Tender:
- Contribute to tender phase, especially in product design and industrialization to take into account industrial constraints and requirements in order to optimize costs and minimize risks when needed
- Concurrent Engineering:
- Contributes during specification and design phases to technical solution decisions associated to welding special process.
- Build the Welding REX and interact with product engineering to redirect the design if necessary.
- Industrialization:
- Manage industrial risk through Process FMEA and associated improvement action plan. Foster generic FMEA Torquing, Bobtailing Riveting process.
- Define requirements and rules (Design for Manufacturing) for associated tooling necessary to start production
- Qualify the product/process pair as well as industrial means to be put in place in line with the design.
- Support sourcing and SQD teams in the suppliers qualification and in quality follow up for suppliers concerned by Torquing, Bobtailing Riveting process process, Contribute to development of suppliers
- Manage evolution of quality control process dedicated to Torquing, Bobtailing Riveting process.
- Ensure deployment and validation of new processes in line with product / project planning
- Issue relevant documents in the Quality System
- Manages technicians that are eventually under his / her responsibility
- Support Transfer of Technology on Torquing, Bobtailing Riveting process: documentation, process and means validation, training
- Complies with EHS Alstom and external standards
- Transmission:
- Train the workers and EPU managers to execute Understanding the process knowledge acceptance criteria of Torquing, Bobtailing Riveting process
- Ensure continuous training and qualification of the workers to Torquing, Bobtailing Riveting process.
- Train support functions to business rules linked to Torquing, Bobtailing Riveting process (Engineering, PME, Sourcing, Supply Chain, Quality)
- Execution / Serial manufacturing:
- Guarantees internal control and good application of process rules in line with customers requirements
- Performs internal and external audits, workstation inspection, stage inspection, Internal Customer Hold point inspection.
- Ensure day to day monitoring of Torquing, Bobtailing Riveting process domain business rules and solve issues
- In case of non-conformity or incident, investigate root causes, finds and implement repair solutions.
- Demonstrate QCD and EHS improvement linked to SP through efficient action plans. Measure performance linked with site industrial objectives and through APSYS audit for instance.
- Support Sourcing and Supplier Quality teams during quality crisis
- Transverse:
- Lead and ensure EN 15085-2 and ISO 3834-2 certification for the company.
- Propose improvement ideas and evolution of the business rules of their domain.
Key Job Authorities and Dimensions:
(Expenditure/Hiring authorities, total budget resp., team size; etc.):
- In case of major Torquing, Bobtailing Riveting quality crisis (major technical risk, safety or financial), the expert must provide to the project manager, factually, a clear problem analysis (root causes, associated risks) and the options to exit the crisis, to enable him taking serenely position
- He / She has the duty to control his / her external communication (written and oral) as it engages the responsibility of AT towards third parties
Performance measurements:
(OTD, QCD, Sales, PMC, Orders, Gross margin, etc.)
- Manufacturing and Quality documents are available in due time and to the good quality level
- Qualification reports of operating modes are issued in line with the schedule
- Zero non-conformity during internal or external audits
- Level of deployment of Torquing, Bobtailing Riveting process standards rules
- Contribution to site industrial QCD targets.
- Contribution to quality improvement through DPU reduction
- Reactivity and consistency during expertise during defect or incident
- FAR/FAI/ FMR/SMR validated for all installations involving SP and flagged as technical or industrial risk
- Reduction in training hours.
Experience Prerequisites Required Competences
Educational Requirements:
- Engineering degree in mechanical or metallurgical engineering.
Experience:
Mandatory:
- 10 to 15 years experience in Relevant industrial method on Torquing, Bobtailing Riveting process.
- Practice the concerned special process- Torquing, Bobtailing Riveting process On job Operations from 5 to 8 years (execution, definition, qualification)
- Has been trained to Alstom Special Process standard or relevant Torquing, Bobtailing Riveting process standards training
Desirable:
- Automation of Torquing, Bobtailing Riveting process.
- Digital monitoring of Torquing, Bobtailing Riveting process.
- EN 15085-2, ISO 3834-2 certification/surveillance audits.
- ISO 9712 or ASNT level 2 in NDT methods- VT, PT, UT
Competencies Skills
- Autonomous, rigorous, good communication. Leadership, Team management, Digital innovation analytical tools.
- Agile, Inclusive, Responsible, Problem Solving Skills.
- Design Lead Internal Training Sessions.
- Good teaching skills (able to provide training to a group of trainees)
- Innovative, participative in business workgroups
- Able to read, write and speak proficiency English , other applicable local Languages.
- Experience of troubleshooting of Torquing, Bobtailing Riveting process related problems.
- Computer skills, MS Ofiice- Word, Excel, PowerPoint.
Shift: General, 1st and 2nd Shift
Employment Type: Full Time, Permanent
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27%
23%
11%
9%
3%
1%
26% candidates got the interview through other sources.
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What people at Alstom Transportation are saying
Special Process Engineer salary at Alstom Transportation
reported by
2
employees
with 6-14
years exp.
₹16.6
L/yr - ₹21.3
L/yr
289%
more
than the average Special Process Engineer Salary in India
View more details
What Alstom Transportation employees are saying about work life
based on 2.5k employees
Flexible timing
Monday to Friday
No travel
Day Shift
Alstom Transportation Benefits
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Alstom Transportation Sri City Office Location
Sri City, Andhra Pradesh Office
Sri City, Andhra Pradesh 517541, India
Sri City, Andhra Pradesh
517541
517541
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