Refinery Operator

Role & responsibilities

1. Operating and Monitoring Refining Equipment

• Operate and monitor Alfa Laval equipment, including centrifuges, pumps, heat exchangers, filters, and other refinery machinery.
• Adjust operational parameters such as temperature, pressure, flow rates, and chemical treatments to optimize the refining process and maintain consistent product quality.
• Ensure that all equipment is functioning properly, making adjustments as necessary to ensure smooth operations.

2. Process Control and Optimization

• Control and monitor the tallow refining processes (degumming, neutralizing, bleaching, deodorizing) to ensure compliance with production schedules and product specifications.
• Track and analyze process data, identifying areas for improvement in efficiency and performance.
• Implement process changes and adjustments as needed to ensure consistent product quality.

3. Quality Control and Testing

• Collect and test samples from the refining process to monitor product quality (e.g., odor, color, impurities) and make adjustments as necessary to meet quality standards.
• Work closely with the laboratory team to analyze sample data and ensure that final products meet required specifications.
• Maintain a high standard of quality control throughout the refining process to ensure the consistency of the end product.

4. Troubleshooting and Maintenance Support

• Identify, troubleshoot, and resolve any issues or irregularities in the operation of refinery equipment, working closely with maintenance teams for repairs and adjustments.
• Report equipment malfunctions or safety concerns immediately to the appropriate personnel and follow up on repairs to minimize production downtime.

5. Adherence to Safety and Environmental Standards

• Follow all safety procedures and protocols to ensure a safe working environment, especially when dealing with hazardous materials, high temperatures, and industrial chemicals.
• Ensure compliance with environmental regulations regarding waste disposal, emissions, and product handling.
• Wear and maintain proper personal protective equipment (PPE) at all times when in the production area.

6. Documentation and Reporting

• Maintain accurate and up-to-date records of daily operations, including equipment performance, process parameters, production output, and quality control results.
• Complete daily logs and reports detailing any irregularities or issues encountered during operations and submit to the supervisor.
• Keep records of chemical usage, equipment maintenance schedules, and safety inspections.

7. Inventory Management

• Monitor raw materials (tallow, chemicals, etc.) and finished product inventories to ensure production needs are met without interruption.
• Coordinate with warehouse and supply chain teams to ensure the timely delivery of required materials and proper storage of refined products.

8. Team Collaboration and Communication

• Collaborate with other refinery operators, maintenance personnel, and management to ensure smooth and efficient refinery operations.
• Communicate effectively with team members to address any concerns or challenges during operations.
• Participate in team meetings and provide input on process improvements, safety issues, and maintenance needs.

9. Continuous Improvement

• Participate in ongoing training sessions to enhance your skills and knowledge of the refining processes and safety standards.
• Identify opportunities for process optimization and cost reduction while maintaining product quality and safety standards.
• Stay informed about new technologies and practices in the industry to continuously improve operational efficiency.

Preferred candidate profile

Educational Qualifications:

• Required: Any graduate diploma or equivalent.
• Preferred: Technical certification or degree in Process Technology

Experience:

• Required:
• Previous experience in an industrial or refinery environment, preferably in a processing or production role.
• Familiarity with basic refinery operations, including chemical processes, filtration, and heating processes.
• Preferred:
• Hands-on experience operating Alfa Laval equipment, such as centrifuges, heat exchangers, filtration systems, and other refining technologies.
• Experience in the tallow, edible oil, or chemical refining industries is highly advantageous.
• At least 23 years of experience in a similar refinery or manufacturing role.

Technical Skills:

• Required:
• Understanding of basic refinery processes such as degumming, neutralizing, bleaching, deodorizing, and filtration.
• Knowledge of how to monitor and adjust refinery parameters, such as temperature, pressure, flow rates, and chemical treatments.
• Familiarity with industrial equipment and machinery, including pumps, valves, and centrifuges.
• Preferred:
• Experience with control systems such as Distributed Control Systems (DCS), Supervisory Control and Data Acquisition (SCADA), or other automation platforms.
• Familiarity with Alfa Laval systems and technology, especially in the areas of heat exchangers, centrifugation, and filtration.

Safety & Compliance Knowledge:

• Required:
• Strong commitment to adhering to safety protocols and industry regulations (e.g., OSHA, local environmental laws).
• Understanding of safety standards and handling of hazardous materials, including the proper use of PPE (Personal Protective Equipment).
• Preferred:
• Certification in hazardous materials handling, safety, or environmental compliance (e.g., HAZWOPER, First Aid/CPR).

Soft Skills:

• Problem-Solving & Troubleshooting: Ability to identify issues quickly and take effective action to resolve them, often under pressure.
• Attention to Detail: Strong ability to monitor processes and equipment closely, identifying and addressing deviations from desired conditions.
• Teamwork & Communication: Excellent interpersonal skills with the ability to work collaboratively in a team environment and communicate effectively with team members, supervisors, and other departments.
• Time Management: Ability to manage time effectively, prioritize tasks, and manage multiple responsibilities in a fast-paced environment.

Physical & Mental Attributes:

• Required:
• Ability to work in an industrial environment with exposure to noise, heat, chemicals, and varying weather conditions.
• Physically fit to handle the demands of the job, including standing for extended periods, lifting heavy items, and operating machinery.
• Preferred:
• Mental resilience and the ability to stay calm and focused during high-pressure or emergency situations.
• Ability to work in rotating shifts (if applicable), including nights, weekends, and holidays as needed.

Additional Skills (Desirable):

• Multitasking: Ability to handle multiple tasks simultaneously without compromising safety or quality.
• Process Improvement Mindset: A proactive approach to identifying inefficiencies and suggesting improvements.
• Adaptability: Willingness to learn new technologies, processes, and safety protocols.

Perks and benefits