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Wonder Cement

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30+ Green Surfer Interview Questions and Answers

Updated 30 Oct 2024

Q1. All types of HT protection Relay

Ans.

HT protection relays are devices used to protect high voltage electrical systems from faults and abnormalities.

  • HT protection relays are used in high voltage electrical systems to detect faults and abnormalities.

  • They are designed to quickly and accurately identify and isolate faults to prevent damage to equipment and ensure the safety of personnel.

  • Different types of HT protection relays include overcurrent relays, differential relays, distance relays, and directional relays.

  • Ov...read more

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Q2. How many HT motors in your plant

Ans.

I don't have the available data.

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    Q3. What to do if the loading is excessive?

    Ans.

    If loading is excessive, prioritize safety by redistributing the load, removing unnecessary items, and communicating with relevant parties.

    • Prioritize safety of workers and equipment

    • Redistribute the load to ensure balance and stability

    • Remove unnecessary items to reduce weight

    • Communicate with relevant parties such as suppliers or transportation companies

    • Consider alternative solutions such as splitting the load into multiple shipments

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    Q4. Can we use the normal copper wire in place of thermocouple compensating wire and also its reason

    Ans.

    No, normal copper wire cannot be used in place of thermocouple compensating wire due to different composition and temperature range.

    • Thermocouple compensating wire is specifically designed to match the thermal properties of the thermocouple material.

    • Normal copper wire does not have the same composition as compensating wire, leading to inaccurate temperature readings.

    • Compensating wire can withstand higher temperatures compared to normal copper wire.

    • Using normal copper wire can ...read more

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    Q5. How can be measured bearing clearance, specify the tool name?

    Ans.

    Bearing clearance can be measured using a feeler gauge tool.

    • Use a feeler gauge tool to measure the gap between the bearing and the shaft.

    • Insert the feeler gauge between the bearing and the shaft to determine the clearance.

    • Ensure the bearing is properly seated and the shaft is not moving during measurement.

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    Q6. All types of HT breaker's and it's protection

    Ans.

    HT breakers are high voltage circuit breakers used for protection in electrical systems.

    • HT breakers are designed to handle high voltage levels, typically above 1000 volts.

    • They are used to protect electrical equipment and systems from overloads, short circuits, and faults.

    • Different types of HT breakers include air circuit breakers, oil circuit breakers, vacuum circuit breakers, and SF6 circuit breakers.

    • Each type of HT breaker has its own unique features and advantages.

    • For exam...read more

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    Q7. What is the role of flyash in the cement?

    Ans.

    Flyash is a byproduct of coal combustion that is used in cement to improve workability, reduce water demand, and increase durability.

    • Flyash is a fine powder that is a byproduct of burning coal in power plants.

    • It is used in cement to improve workability, reduce water demand, and increase durability.

    • Flyash can replace a portion of the cement in concrete mixes, reducing the overall carbon footprint of the construction industry.

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    Q8. What is heat ? Types of heat transfer?

    Ans.

    Heat is a form of energy that is transferred from one body to another as a result of a difference in temperature.

    • Heat can be transferred through conduction, convection, and radiation.

    • Conduction is the transfer of heat through a material without any movement of the material itself. Example: Touching a hot stove.

    • Convection is the transfer of heat through the movement of fluids or gases. Example: Boiling water.

    • Radiation is the transfer of heat through electromagnetic waves. Exam...read more

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    Q9. What are the tools required for a motor alignment?

    Ans.

    Tools required for motor alignment include laser alignment tools, dial indicators, feeler gauges, and alignment bars.

    • Laser alignment tools are used to ensure precise alignment of the motor shafts.

    • Dial indicators are used to measure the runout of the motor shafts.

    • Feeler gauges are used to check the clearance between the motor and the mounting base.

    • Alignment bars are used to ensure parallel alignment of the motor shafts.

    • Other tools may include shims, wrenches, and alignment jac...read more

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    Q10. Which one structure is critical in grinding unit.

    Ans.

    The critical structure in grinding unit is the grinding wheel.

    • The grinding wheel is responsible for removing material from the workpiece.

    • It is made up of abrasive particles and a bonding agent.

    • The type of grinding wheel used depends on the material being worked on.

    • The grinding wheel must be properly balanced and dressed to ensure accuracy and safety.

    • Regular maintenance and replacement of the grinding wheel is necessary for optimal performance.

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    Q11. Commissioning and installation of HT motors

    Ans.

    Commissioning and installation of HT motors involves several steps and precautions.

    • Ensure proper alignment and coupling of motor and load

    • Check electrical connections and insulation resistance

    • Verify correct voltage and frequency settings

    • Perform motor testing and calibration

    • Follow safety protocols and use appropriate PPE

    • Document all installation and commissioning activities

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    Q12. What is cement ? Types of cement?

    Ans.

    Cement is a binding material used in construction. There are various types of cement available for different purposes.

    • Cement is made by heating limestone and clay in a kiln.

    • Portland cement is the most common type of cement used in construction.

    • Other types of cement include white cement, rapid hardening cement, and low heat cement.

    • Each type of cement has different properties and is used for specific applications.

    • For example, white cement is used for decorative purposes, while ...read more

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    Q13. Are you able to Power plant generator troubleshooting??

    Ans.

    Yes, I am able to troubleshoot power plant generators.

    • I have experience in diagnosing and resolving issues with power plant generators.

    • I am familiar with common problems such as overheating, voltage fluctuations, and mechanical failures.

    • I have the skills to use diagnostic tools and equipment to identify and fix generator issues.

    • I have successfully troubleshooted generator problems in previous roles.

    • I am knowledgeable about safety protocols and procedures when working on power...read more

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    Q14. How you handle Wholesale & Retail network?

    Ans.

    I handle Wholesale & Retail network by developing strong relationships, implementing effective strategies, and providing excellent customer service.

    • Developing strong relationships with wholesalers and retailers to understand their needs and preferences

    • Implementing effective strategies to increase sales and expand the network

    • Providing excellent customer service to ensure customer satisfaction and loyalty

    • Regularly analyzing market trends and competitor activities to stay ahead ...read more

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    Q15. Power consumption of your plant

    Ans.

    The power consumption of our plant is closely monitored and optimized to ensure efficient operation.

    • We track power consumption on a regular basis to identify any areas of improvement.

    • We have implemented energy-saving measures such as using energy-efficient equipment and optimizing processes.

    • We conduct energy audits to assess the power consumption patterns and identify opportunities for reduction.

    • We have successfully reduced power consumption by 15% over the past year through ...read more

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    Q16. Explain the block digram of gas analyzer and its working principal

    Ans.

    Gas analyzer block diagram consists of sample inlet, gas sensor, signal processing unit, and display.

    • Gas sample is drawn into the analyzer through a sample inlet.

    • The gas sensor detects the presence of specific gases in the sample.

    • The signal processing unit processes the sensor data and calculates the gas concentration.

    • The results are displayed on a screen for the user to read.

    • Examples of gas analyzers include infrared gas analyzers, paramagnetic gas analyzers, and electrochem...read more

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    Q17. VFD drives working and principle

    Ans.

    VFD drives control the speed of AC motors by varying the frequency and voltage of the power supplied to the motor.

    • VFD stands for Variable Frequency Drive

    • They are used to save energy and improve process control

    • They work by converting AC power to DC power and then back to AC power at a different frequency

    • The frequency determines the speed of the motor

    • They can be used in various applications such as HVAC systems, pumps, and conveyors

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    Q18. Where are we using master level?

    Ans.

    Master level is used in various aspects of millwright work, such as precision measurements, equipment installation, and troubleshooting.

    • Master level is used for precision measurements to ensure equipment is properly aligned and leveled.

    • Master level is used during equipment installation to ensure everything is set up correctly.

    • Master level is used for troubleshooting to identify any issues with alignment or leveling that may be causing problems.

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    Q19. What is the accuracy of micrometre?

    Ans.

    The accuracy of a micrometer typically ranges from 0.001mm to 0.0001mm.

    • Micrometers are commonly accurate to within 0.001mm (1 micrometer) or even 0.0001mm (0.1 micrometer).

    • The accuracy can vary depending on the quality and calibration of the specific micrometer.

    • For precision measurements, a micrometer with higher accuracy is preferred.

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    Q20. What is process of motor alignment?

    Ans.

    Motor alignment is the process of ensuring that the motor shaft is properly aligned with the driven equipment shaft to prevent issues like vibration and premature wear.

    • Motor alignment involves using precision tools like dial indicators and laser alignment systems to measure and adjust the position of the motor shaft.

    • Proper alignment helps in reducing energy consumption, increasing equipment lifespan, and improving overall efficiency.

    • Common methods for motor alignment include ...read more

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    Q21. Benefits of uses of PPC and extreme plus?

    Ans.

    PPC and Extreme Plus offer benefits such as increased visibility, targeted advertising, and improved ROI.

    • PPC (Pay-Per-Click) allows for targeted advertising to reach specific audiences

    • Extreme Plus provides advanced features for optimizing PPC campaigns

    • Both platforms help improve visibility and increase ROI for businesses

    • Examples: Google Ads for PPC, SEMrush for Extreme Plus

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    Q22. What is type of packer

    Ans.

    A type of packer refers to the specific method or equipment used to package products in a packing plant.

    • There are various types of packers such as manual packers, automated packers, and robotic packers.

    • Manual packers involve human labor to package products by hand.

    • Automated packers use machinery to package products quickly and efficiently.

    • Robotic packers utilize robots to handle and package products with precision.

    • The type of packer used in a packing plant depends on factors ...read more

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    Q23. what to do for overloading

    Ans.

    Overloading in a packing plant can lead to safety hazards and inefficiencies. It is important to address this issue promptly.

    • Monitor the weight limits of packaging materials and ensure they are not exceeded

    • Train employees on proper packing techniques to prevent overloading

    • Implement regular inspections to identify and address overloading issues

    • Utilize technology such as weight sensors to track and prevent overloading

    • Adjust packing processes or equipment as needed to prevent ov...read more

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    Q24. Are you able to do Power plant maintenance ??

    Ans.

    Yes, I have experience in power plant maintenance.

    • I have experience in performing routine maintenance tasks on power plant equipment.

    • I am familiar with troubleshooting and repairing issues in power plant systems.

    • I have knowledge of safety protocols and regulations related to power plant maintenance.

    • I have worked on maintaining various components such as boilers, turbines, generators, and cooling systems.

    Add your answer

    Q25. What are the Type of cement

    Ans.

    Types of cement include Portland cement, white cement, rapid hardening cement, low heat cement, sulfate resisting cement, etc.

    • Portland cement

    • White cement

    • Rapid hardening cement

    • Low heat cement

    • Sulfate resisting cement

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    Q26. How many distributor in Gujarat? How many distributor in Ahmedabad?

    Ans.

    I don't have the available data for the number of distributors in Gujarat and Ahmedabad.

      Add your answer

      Q27. Cooling water parameter

      Ans.

      Cooling water parameter is a crucial factor in maintaining the efficiency and performance of mechanical systems.

      • Cooling water temperature should be monitored regularly to prevent overheating.

      • The pH level of cooling water should be maintained within a specific range to prevent corrosion.

      • The flow rate of cooling water should be sufficient to effectively remove heat from the system.

      • Regular testing of cooling water for impurities and contaminants is essential to prevent damage to...read more

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      Q28. Please explain the VFD and its block digram

      Ans.

      VFD stands for Variable Frequency Drive, used to control the speed of an AC motor by varying the frequency and voltage supplied to the motor.

      • VFD consists of three main components: rectifier, DC bus, and inverter.

      • Rectifier converts AC power to DC power.

      • DC bus stores the converted DC power.

      • Inverter converts DC power back to AC power with variable frequency and voltage.

      • VFD allows for precise control of motor speed, reducing energy consumption and wear on the motor.

      • Example: VFDs ...read more

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      Q29. Difference between the opc and ppc

      Ans.

      OPC stands for Oligomeric Proanthocyanidins while PPC stands for Polyphenol Polycarbohydrate Complex.

      • OPC is a group of flavonoids found in fruits, vegetables, and certain tree barks.

      • PPC is a complex of polyphenols and polysaccharides found in certain plants like grape seeds.

      • OPC is known for its antioxidant properties and potential health benefits.

      • PPC is often used in dietary supplements for its potential health benefits.

      • Both OPC and PPC are natural compounds with potential he...read more

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      Q30. Feeding in per day

      Ans.

      The average feeding in per day varies depending on the size of the packing plant and the number of workers.

      • Feeding in per day can range from 500 to 2000 meals, depending on the size of the packing plant.

      • The number of workers also plays a role in determining the amount of feeding required per day.

      • It is important to have a well-organized feeding schedule to ensure all workers are properly nourished and productive.

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      Q31. Work of root blower

      Ans.

      Root blower is a type of positive displacement pump used in packing plants to provide air or gas for various processes.

      • Root blowers are commonly used in pneumatic conveying systems to move materials through pipes or chutes.

      • They are also used in wastewater treatment plants to provide aeration for biological processes.

      • Root blowers can be oil-free and are often used in food processing plants to prevent contamination.

      • These blowers are known for their high efficiency and reliabili...read more

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      Q32. What is cement and concrete

      Ans.

      Cement is a binding material used in construction, while concrete is a mixture of cement, aggregates, and water.

      • Cement is a fine powder made from limestone, clay, and other minerals.

      • Concrete is a composite material made by mixing cement, sand, gravel, and water.

      • Cement acts as a binder in concrete, holding the mixture together.

      • Concrete is used in various construction projects like buildings, bridges, roads, and dams.

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      Q33. design the control system for kiln

      Ans.

      Designing a control system for a kiln involves implementing sensors, actuators, and a feedback loop to regulate temperature and other parameters.

      • Identify the key parameters to be controlled, such as temperature, airflow, and pressure.

      • Select appropriate sensors to measure these parameters, such as thermocouples, pressure transducers, and flow meters.

      • Choose actuators to adjust the parameters, such as heating elements, fans, and dampers.

      • Implement a control algorithm to process s...read more

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      Q34. difference between switch and hub

      Ans.

      Switch operates at the data link layer and forwards data based on MAC addresses, while hub operates at the physical layer and broadcasts data to all connected devices.

      • Switch makes decisions based on MAC addresses, improving network efficiency.

      • Hub broadcasts data to all connected devices, leading to potential network congestion.

      • Switches have multiple ports for connecting devices individually, while hubs typically have fewer ports.

      • Examples: Cisco Catalyst switch, TP-Link Ethern...read more

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      Q35. Difference between hub and switch

      Ans.

      Hub is a simple networking device that broadcasts data to all connected devices, while a switch forwards data only to the intended recipient.

      • Hub operates at the physical layer of the OSI model, while switch operates at the data link layer.

      • Hub is less secure as it broadcasts data to all devices, while switch is more secure as it forwards data only to the intended recipient.

      • Hub is slower as it causes collisions in network traffic, while switch is faster as it creates a direct c...read more

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      Q36. Clinker tank wall lift time.

      Ans.

      The lift time of clinker tank wall.

      • The lift time of clinker tank wall depends on the size and weight of the wall.

      • It also depends on the type of equipment used for lifting.

      • The lift time can be reduced by using more advanced equipment or techniques.

      • It is important to ensure safety measures are in place during the lifting process.

      Add your answer

      Q37. Tell me about cement test

      Ans.

      Cement tests are conducted to ensure the quality and strength of cement used in construction.

      • Cement tests include compressive strength test, fineness test, soundness test, and setting time test.

      • Compressive strength test measures the ability of cement to withstand pressure.

      • Fineness test determines the particle size of cement.

      • Soundness test checks the stability of cement when exposed to moisture.

      • Setting time test measures the time taken for cement to set and harden.

      • Other tests ...read more

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      Q38. difference between c and c++

      Ans.

      C is a procedural programming language while C++ is an object-oriented programming language.

      • C is a procedural programming language, focusing on functions and procedures.

      • C++ is an object-oriented programming language, allowing for classes, objects, and inheritance.

      • C++ is an extension of C with additional features like classes, templates, and exception handling.

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