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CNC machines are automated milling machines that can perform various tasks with precision and accuracy.
Types of CNC machines include milling machines, lathes, plasma cutters, and routers.
Each type of CNC machine is designed for specific tasks such as cutting, drilling, shaping, and finishing.
CNC machines can be categorized based on their axis configuration, such as 3-axis, 4-axis, and 5-axis machines.
Some examples of p...
Electrical safety refers to practices and precautions taken to prevent electrical hazards and accidents.
Ensuring all electrical equipment is properly maintained and inspected regularly
Using appropriate personal protective equipment (PPE) when working with electricity
Following proper lockout/tagout procedures to de-energize equipment before maintenance
Training employees on electrical safety protocols and procedures
Imple...
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Lubricant in rolling mills reduces friction between metal surfaces, prevents wear and tear, and improves efficiency.
Lubricant reduces friction between metal surfaces in rolling mills
Prevents wear and tear on machinery
Improves efficiency by reducing energy consumption
Helps in cooling the metal during the rolling process
Examples: oil-based lubricants, grease, graphite-based lubricants
The major causes of roll breakage in maintenance engineering include material defects, improper setup, excessive tension, and foreign objects.
Material defects such as weak spots or impurities can weaken the roll and lead to breakage.
Improper setup or alignment of the roll can cause uneven stress distribution and eventual breakage.
Excessive tension on the roll can exceed its load-bearing capacity and cause it to break.
F...
The main causes of rolling mill bearing breakage are lack of lubrication, contamination, overloading, and misalignment.
Lack of lubrication can lead to increased friction and heat generation, causing the bearing to fail prematurely.
Contamination from dirt, debris, or water can accelerate wear and tear on the bearing surfaces.
Overloading the bearing beyond its capacity can cause excessive stress and lead to failure.
Misal...
Compressor overhead cause can be due to various factors such as high discharge pressure, low suction pressure, dirty filters, or worn out components.
High discharge pressure can lead to overheating of the compressor.
Low suction pressure can cause the compressor to work harder and overheat.
Dirty filters can restrict airflow and cause the compressor to overheat.
Worn out components such as valves or seals can lead to ineff
Wire rope condition can be measured by visual inspection, non-destructive testing, and load testing.
Visual inspection for signs of wear, corrosion, broken wires, and distortion
Non-destructive testing methods like magnetic particle inspection, ultrasonic testing, and dye penetrant testing
Load testing to assess the strength and integrity of the wire rope under working conditions
posted on 1 Jul 2024
I applied via Walk-in and was interviewed in Jun 2024. There was 1 interview round.
The department refers to a specific area or division within a company or organization responsible for carrying out specific tasks or functions.
The department is a subset of the overall organization
It typically has a specific focus or responsibility
Examples include maintenance, sales, marketing, HR, finance, etc.
Maintenance meaning refers to the process of preserving, repairing, and servicing equipment or property to ensure it functions properly and efficiently.
Maintenance involves regular inspections to identify and address potential issues before they become major problems.
It includes tasks such as cleaning, lubricating, adjusting, and replacing parts as needed.
Preventive maintenance aims to prevent breakdowns and prolong th...
I applied via Naukri.com and was interviewed in Mar 2023. There were 2 interview rounds.
I applied via Campus Placement
Implemented a low cost automation project for packaging line resulting in 30% reduction in labor cost.
Identified manual tasks that could be automated
Researched and selected low cost automation solutions
Designed and implemented automation system
Conducted testing and fine-tuning for optimal performance
Trained operators on new system
Achieved significant cost savings and increased efficiency
posted on 19 Jun 2024
I applied via Company Website and was interviewed in May 2024. There were 2 interview rounds.
Gear box replacement work
posted on 14 Sep 2024
I applied via Recruitment Consulltant and was interviewed in Aug 2024. There was 1 interview round.
Bachelor's degree in Mechanical Engineering with 5 years of experience in maintenance and troubleshooting of mechanical systems.
Bachelor's degree in Mechanical Engineering
5 years of experience in maintenance and troubleshooting
Proficient in analyzing mechanical systems and implementing solutions
Yes, I am willing to work 12 hours as needed for the job.
I am committed to meeting the demands of the job, including working long hours when necessary.
I understand the importance of completing tasks on time and am willing to put in the extra hours to ensure that.
I have previous experience working long shifts and am comfortable with the schedule.
I am dedicated to my work and will prioritize the job requirements over per
posted on 22 Mar 2024
I applied via Company Website and was interviewed in Feb 2024. There was 1 interview round.
Pumps work by creating a pressure difference to move fluid from one place to another.
Pumps use mechanical energy to increase the pressure of a fluid and move it through a system
They can be classified into different types such as centrifugal pumps, positive displacement pumps, etc.
The working principle involves the conversion of mechanical energy into hydraulic energy
Examples include water pumps in buildings, fuel pumps
Cooling towers work on the principle of evaporative cooling to remove heat from a process or building.
Cooling towers use water as a cooling medium to absorb heat from a process or building.
The hot water is pumped to the top of the tower and distributed over the fill media.
As the water flows over the fill media, some of it evaporates, taking away heat and cooling the rest of the water.
The cooled water is then collected ...
Pollution bag filter specifications include material type, filtration efficiency, airflow capacity, and pressure drop.
Material type: Bag filters can be made of various materials such as polyester, polypropylene, or fiberglass.
Filtration efficiency: This indicates the percentage of particles the filter can capture. Higher efficiency filters are more effective but may have higher pressure drops.
Airflow capacity: The maxi...
The formula for centrifugal pump head is H = (Q * SG) / (3.14 * D^2 * 2.31)
Head (H) is calculated using the flow rate (Q), specific gravity (SG), and diameter of the impeller (D)
The formula is derived from the basic equation for head in a centrifugal pump
Example: H = (100 gpm * 1.0) / (3.14 * 0.5^2 * 2.31) = 45.75 ft
posted on 15 Mar 2024
I applied via Company Website and was interviewed in Feb 2024. There was 1 interview round.
posted on 30 Dec 2022
I applied via Naukri.com and was interviewed in Nov 2022. There were 2 interview rounds.
Hydraulic system is a technology that uses fluids to transmit power and energy.
Hydraulic systems use a liquid, usually oil, to transmit power and energy.
They work by applying force at one point and transmitting it to another point using an incompressible fluid.
Hydraulic systems are commonly used in heavy machinery, such as excavators and cranes.
They are also used in braking systems in cars and airplanes.
Hydraulic syste...
Reducing downtime can be achieved through proper maintenance planning, regular equipment inspections, and quick response to issues.
Implement a preventive maintenance program to identify and address potential issues before they cause downtime.
Conduct regular equipment inspections to identify and address any issues early on.
Train employees on proper equipment use and maintenance to prevent breakdowns caused by human erro...
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