R. Devendra Kumar & Associates Interview Questions and Answers

TPM stands for Total Productive Maintenance. It is a systematic approach to equipment maintenance that aims to maximize productivity and minimize downtime.

• TPM focuses on proactive and preventive maintenance to keep equipment in optimal condition.

• It involves training employees to perform routine maintenance tasks and identify potential issues.

• TPM aims to eliminate equipment failures and breakdowns, leading to increased productivity and reduced costs.

• It promotes a culture of co...read more

Grinding defects refer to the problems that occur during the grinding process.

• Burns

• Cracks

• Chatter

• Glazing

• Loading

• Mismatch

• Tearing

Kanban is a lean manufacturing system that helps manage and improve workflow.

• Kanban originated in Japan and means 'visual signal' or 'card'.

• It uses visual cues, such as cards or boards, to signal when work should be started or completed.

• Kanban helps teams prioritize work, reduce waste, and improve efficiency.

• It is commonly used in software development, but can be applied to any industry.

• Kanban boards can be physical or digital, and can be customized to fit the needs of the te...read more

Man power can be utilized by assigning tasks based on their skills and strengths.

• Identify the strengths and skills of each employee

• Assign tasks based on their strengths and skills

• Provide training and development opportunities to enhance their skills

• Encourage teamwork and collaboration

• Monitor progress and provide feedback

• Recognize and reward good performance

Scrap reduction can be achieved by identifying the root cause of scrap, implementing process improvements, and training employees.

• Conduct a thorough analysis of the production process to identify the root cause of scrap

• Implement process improvements such as better quality control measures and equipment maintenance

• Train employees on proper handling and use of equipment to reduce errors and scrap

• Regularly monitor and track scrap levels to identify areas for further improvement

• C...read more

Grinding is the process of removing material from a workpiece using an abrasive wheel or belt.

• Grinding is a common machining process used in manufacturing.

• It involves removing material from a workpiece using an abrasive wheel or belt.

• The goal of grinding is to achieve a smooth surface finish or to remove excess material.

• Grinding can be done manually or using a machine.

• Examples of grinding include surface grinding, cylindrical grinding, and centerless grinding.