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Sapiens Interview Questions and Answers

Updated 19 Feb 2025
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Q1. What is sfr and how to calculate sfr and also boiler efficiency

Ans.

SFR stands for Steam Fuel Ratio, used to calculate boiler efficiency.

  • SFR is calculated by dividing steam flow rate by fuel flow rate.

  • Boiler efficiency can be calculated by dividing heat output by heat input.

  • For example, if a boiler produces 10,000 kg/hr of steam and consumes 1,000 kg/hr of fuel, the SFR would be 10.

  • Similarly, if a boiler generates 9,000 kW of heat and consumes 10,000 kW of fuel, the efficiency would be 90%.

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Q2. If power fail how to save boiler with respect no other way

Ans.

To save the boiler in case of a power failure, alternative power sources like generators or battery backups can be used.

  • Use a generator as an alternative power source to keep the boiler running during a power failure

  • Install a battery backup system to provide temporary power to the boiler

  • Implement an uninterruptible power supply (UPS) to ensure continuous power supply to the boiler

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Q3. Trouble shooting in boiler and fan motor details and also temp of bearing

Ans.

Troubleshooting in boiler and fan motor, including temperature of bearing.

  • For troubleshooting in boiler, check for leaks, pressure issues, and faulty components.

  • For fan motor troubleshooting, inspect for debris, loose connections, and motor overheating.

  • To monitor temperature of bearing, use infrared thermometer or temperature sensors.

  • Regular maintenance and cleaning can prevent issues in both boiler and fan motor.

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Q4. Bed material size,coal size, type or grade of coal,

Ans.

The bed material size, coal size, and type/grade of coal are important factors in determining the efficiency of a coal-fired power plant.

  • Bed material size affects the fluidization of the bed and the combustion efficiency.

  • Coal size impacts the combustion rate and heat transfer within the boiler.

  • The type or grade of coal determines the calorific value and ash content, affecting the overall efficiency of the plant.

  • Examples: Bed material size - 1-2 mm sand, Coal size - 25-50 mm, ...read more

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Q5. What is boiler and afbc full form

Ans.

Boiler stands for Boiler and AFBC stands for Atmospheric Fluidized Bed Combustion.

  • Boiler is a closed vessel in which water or other fluid is heated.

  • AFBC is a type of boiler where combustion air is forced through a bed of solid particles at a high velocity.

  • Boilers are commonly used in industries for steam generation.

  • AFBC boilers are known for their efficiency and environmental friendliness.

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Q6. Water parameters of fees water and boiler water

Ans.

Water parameters for feed water and boiler water are crucial for efficient operation and maintenance of boilers.

  • Feed water parameters include pH level, dissolved oxygen content, alkalinity, and conductivity.

  • Boiler water parameters include pH level, total dissolved solids (TDS), alkalinity, and hardness.

  • Regular monitoring and adjustment of these parameters are essential to prevent corrosion, scale buildup, and efficiency loss.

  • Examples of water treatment methods for boilers inc...read more

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