Saurashtra Chemicals Production Officer Interview Questions and Answers

Q1. What is lean 6sigma
Ans. 
Lean 6sigma is a methodology that combines lean manufacturing principles with Six Sigma techniques to improve efficiency and quality.
• Combines lean manufacturing principles with Six Sigma techniques

• Focuses on eliminating waste and reducing variation in processes

• Uses tools like value stream mapping, 5S, DMAIC, and statistical analysis

• Aims to improve efficiency, quality, and customer satisfaction

• Example: Implementing lean...read more
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Q1. Work Permit system
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Q2. What are the Pillars of TPM
Ans. 
The pillars of TPM (Total Productive Maintenance) are focused on maximizing equipment effectiveness through proactive and preventive maintenance strategies.
• 1. Autonomous Maintenance: Involving operators in routine maintenance tasks to prevent breakdowns.

• 2. Planned Maintenance: Scheduled maintenance activities to prevent unexpected downtime.

• 3. Quality Maintenance: Ensuring equipment is maintained to produce high-quality...read more
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Q3. Emergency exits plan?
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Emergency exits plan includes clearly marked exits, regular drills, and designated assembly points.
• Ensure all emergency exits are clearly marked and easily accessible

• Regularly conduct drills to familiarize employees with exit routes and procedures

• Designate specific assembly points outside the building for employees to gather after evacuating

• Train employees on how to safely and efficiently evacuate the building in case
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Q1. Shell and tube design
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Q2. General family background details
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Q1. Why do you want to leave current job
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Q2. What is a meaning of success in your life
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Q3. How was your behaviour in school
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Q4. Any special achievement in your career
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Q5. Salary discussion
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It consists of 50 Questions with time basis.
I) 25 question Reasoning and general mathematics.
II)15 questions Verbal and grammatical.
III) 15 question job relevant question.

Q1. What are system followed in your company?
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Q2. Is there any kaizen improvement have you done?
Ans. 
Yes, I implemented a kaizen improvement in my previous role.
• I identified a bottleneck in the production line and suggested a new layout that reduced the time taken to complete the process.

• I introduced a visual management system that improved communication and reduced errors.

• I conducted a time study and identified areas where we could reduce waste and improve efficiency.

• I encouraged cross-functional teams to collaborate...read more
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Q3. How many quality system you followed?
Ans. 
We follow multiple quality systems to ensure the best production standards.
• We follow ISO 9001:2015 for quality management.

• We also follow Good Manufacturing Practices (GMP) to ensure product safety and quality.

• We have implemented Six Sigma methodology to minimize defects and improve efficiency.

• We adhere to HACCP (Hazard Analysis and Critical Control Points) to identify and prevent potential hazards in the production pro...read more
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Q4. How did you handle Rework and NG parts in production line?
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Q5. Why did you wants this job?
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Q1. Confined space isolation.
Ans. Positive isolation of confined space. Parameters before entering in the confined space.
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Basics of engineering

Q1. About filtration
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Q1. Salary discussion
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Q1. Operation handle
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Q2. Speciality chemical
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Math English logical resoning gk

Q1. Machine used in paint industry qc test system you used in ur company SAP ORACLE production planning a d excuition material used in paint industry
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Q1. What are your salary expectations?
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Q2. What is your family background?
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Q3. Share details of your previous job.
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Q4. Why should we hire you?
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Q5. Why are you looking for a change?
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Q6. Tell me about yourself.
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Q1. What are yours responsibilities
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Online test done by link

Q1. Technical question
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Q1. Salary discussion
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Q1. Work experience
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