Panoli Intermediates India DCS Officer Interview Questions and Answers

Q1. About paint process and machine details. Raw materials details.
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Q1. About your past company details and compensation e.t.c
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Q1. What is NPSH cavition primary?
Ans. 
NPSH cavitation primary is the minimum pressure required to prevent cavitation in a pump.
• NPSH stands for Net Positive Suction Head.

• Cavitation is the formation of vapor bubbles in a liquid due to low pressure.

• NPSH cavitation primary is the minimum pressure required to prevent the formation of vapor bubbles in a pump.

• It is important to maintain NPSH cavitation primary to prevent damage to the pump and ensure efficient op...read more
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Q2. What is interlock. ?
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Interlock is a safety mechanism that prevents two or more actions from occurring simultaneously.
• Interlock ensures that a process or machine cannot be operated until certain conditions are met.

• It is used to prevent accidents and damage to equipment.

• Examples of interlocks include safety switches, emergency stop buttons, and lockout/tagout procedures.

• Interlocks are commonly used in industrial settings, such as manufacturi...read more
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Q3. What is lmtd ?
Ans. 
LMTD stands for Logarithmic Mean Temperature Difference.
• LMTD is a measure of the temperature difference between two fluids in a heat exchanger.

• It is calculated using the logarithmic average of the temperature difference between the hot and cold fluids.

• LMTD is used to determine the heat transfer rate in a heat exchanger.

• It is an important parameter in the design and operation of heat exchangers.

• For example, in a shell a...read more
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Basic EHS & Technical questions

Q1. Plant operation knowledge check
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Q2. Basic industrial knowledge of operations & engineering.
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Q1. With site manager capability of candidate check
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Q2. Formal knowledge check
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Q1. Past company experience
Ans. 
I have 5 years of experience as a Production Officer in a manufacturing company.
• Managed production schedules and ensured timely delivery of products.

• Implemented quality control measures to maintain product standards.

• Collaborated with cross-functional teams to optimize production processes.

• Trained and supervised production staff to improve efficiency and productivity.

• Implemented cost-saving initiatives resulting in a 10
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Q2. Confidence & attitude check, family background etc
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It consists of 50 Questions with time basis.
I) 25 question Reasoning and general mathematics.
II)15 questions Verbal and grammatical.
III) 15 question job relevant question.

Q1. What are system followed in your company?
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Q2. Is there any kaizen improvement have you done?
Ans. 
Yes, I implemented a kaizen improvement in my previous role.
• I identified a bottleneck in the production line and suggested a new layout that reduced the time taken to complete the process.

• I introduced a visual management system that improved communication and reduced errors.

• I conducted a time study and identified areas where we could reduce waste and improve efficiency.

• I encouraged cross-functional teams to collaborate...read more
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Q3. How many quality system you followed?
Ans. 
We follow multiple quality systems to ensure the best production standards.
• We follow ISO 9001:2015 for quality management.

• We also follow Good Manufacturing Practices (GMP) to ensure product safety and quality.

• We have implemented Six Sigma methodology to minimize defects and improve efficiency.

• We adhere to HACCP (Hazard Analysis and Critical Control Points) to identify and prevent potential hazards in the production pro...read more
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Q4. How did you handle Rework and NG parts in production line?
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Q5. Why did you wants this job?
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Basics of engineering

Q1. About filtration
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Q1. Salary discussion
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Q1. What are yours responsibilities
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Online test done by link

Q1. How you described yourself ?
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Q2. What was your experience in previous company?
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General Science , Maths , English

Q1. Describe the units of viscosity ?
Ans. 
Viscosity is measured in units of poise or centipoise.
• Viscosity is the measure of a fluid's resistance to flow.

• The most common units of viscosity are poise and centipoise.

• 1 poise = 100 centipoise.

• Water has a viscosity of 1 centipoise at room temperature.

• Honey has a viscosity of around 2,000 centipoise.

• Viscosity can also be measured using the Saybolt Universal viscosity (SUV) unit.

• Higher viscosity fluids require more fo
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Q2. What is colour strength?
Ans. 
Colour strength refers to the intensity or concentration of a colour in a solution or substance.
• It is measured using a spectrophotometer or colorimeter.

• The higher the colour strength, the more concentrated the colour is.

• It is often used in the food, textile, and paint industries.

• For example, a high colour strength in a food dye means that a small amount of the dye is needed to achieve a vibrant colour.

• Colour strength c...read more
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