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I applied via Walk-in and was interviewed before Sep 2022. There were 3 interview rounds.
To improve cycle time, focus on process optimization and efficiency. Rejection control involves identifying root causes of defects and implementing corrective actions.
Implement lean manufacturing principles to streamline processes and reduce waste
Utilize automation and technology to speed up production
Regularly analyze data and performance metrics to identify bottlenecks and areas for improvement
Train employees on best...
Rework analysis involves identifying and addressing issues in a product or process to improve efficiency and quality.
Rework analysis is a process of examining and evaluating the reasons for rework in a project or product.
It involves identifying root causes of defects or errors and implementing corrective actions to prevent future rework.
Examples of rework analysis include conducting failure mode and effects analysis (F...
Scrap count refers to the number of defective or unusable parts produced during manufacturing.
Scrap count is an important metric in manufacturing to track quality control and efficiency.
It helps identify areas of improvement in the production process.
Examples of scrap count include parts with manufacturing defects, incorrect dimensions, or damaged during production.
OEE stands for Overall Equipment Effectiveness, a measure of how well a manufacturing process is utilized.
OEE is calculated by multiplying Availability, Performance, and Quality percentages.
Availability = (Operating Time / Planned Production Time) * 100
Performance = (Ideal Cycle Time / Total Count) * 100
Quality = (Good Count / Total Count) * 100
OEE = Availability * Performance * Quality
For example, if a machine operate...
Production loss can be managed by identifying root causes, implementing preventive measures, optimizing processes, and continuously monitoring performance.
Identify root causes of production loss through root cause analysis
Implement preventive measures such as regular maintenance, training programs, and quality control checks
Optimize processes by streamlining workflows, improving efficiency, and reducing waste
Continuous...
Lean manufacturing is a production method aimed at minimizing waste and maximizing efficiency.
Focuses on continuous improvement
Eliminates waste in processes
Involves just-in-time production
Uses tools like value stream mapping and 5S
Promotes employee involvement and empowerment
Autonomous maintenance is a maintenance strategy where operators are responsible for routine maintenance tasks.
Autonomous maintenance involves operators taking ownership of basic maintenance tasks such as cleaning, lubricating, and inspecting equipment.
The goal of autonomous maintenance is to prevent breakdowns and improve overall equipment effectiveness.
Operators are trained to identify abnormalities and address them ...
I applied via Recruitment Consultant and was interviewed in Feb 2021. There were 3 interview rounds.
posted on 19 Jan 2021
I was interviewed in Jul 2020.
I have achieved several milestones throughout my career as a Senior Engineer.
Successfully led a team of engineers to develop and implement a new software system, resulting in a 20% increase in efficiency.
Received recognition for designing and implementing a cost-effective solution that reduced production downtime by 30%.
Contributed to the development of a groundbreaking technology that revolutionized the industry, lead...
posted on 1 Jun 2020
I applied via Naukri.com and was interviewed in May 2020. There were 4 interview rounds.
Die casting and machining defects are common in manufacturing processes.
Die casting defects include porosity, shrinkage, cold shuts, and flash.
Machining defects include burrs, chatter marks, and tool marks.
Die casting defects can be caused by improper temperature, pressure, or metal flow.
Machining defects can be caused by dull tools, improper speeds and feeds, or poor fixturing.
Defects can lead to part failure, reduced
Filling and high speed ratio formula is used to calculate the filling time of a container with a specific volume of liquid at a given flow rate.
Filling and high speed ratio formula is V/Q
V is the volume of the container and Q is the flow rate of the liquid
The formula is used to determine the time it takes to fill a container with a specific volume of liquid at a given flow rate
The higher the flow rate, the faster the c
posted on 23 Oct 2021
I applied via Recruitment Consultant and was interviewed before Oct 2020. There were 3 interview rounds.
I have a valid driver's license for both cars and motorcycles.
I have a Class C license for cars
I also have a Class M license for motorcycles
I have a clean driving record with no accidents or violations
I ride a road bike for commuting and a mountain bike for leisure.
I prefer road bikes for their speed and efficiency on paved roads.
I enjoy mountain biking for the challenge and adventure of off-road trails.
I also have experience with hybrid bikes for their versatility.
I prioritize safety and always wear a helmet and follow traffic laws.
I have participated in charity rides and group rides for fun and community.
Vehicle testing involves various methods to ensure safety, performance, and compliance with regulations.
Testing can include physical tests such as crash tests, durability tests, and performance tests.
Simulation and modeling can also be used to test vehicle components and systems.
Testing must comply with regulations set by organizations such as the National Highway Traffic Safety Administration (NHTSA) and the European
We conduct various types of homologation testing depending on the product and its intended market.
We conduct safety testing to ensure compliance with local regulations.
We perform emissions testing to ensure compliance with environmental regulations.
We conduct performance testing to ensure the product meets the required standards.
We also conduct durability testing to ensure the product can withstand the expected wear an...
I applied via Walk-in and was interviewed before Feb 2021. There were 2 interview rounds.
I applied via Recruitment Consultant and was interviewed in Mar 2021. There were 3 interview rounds.
SAP is an enterprise resource planning software used for managing business operations and customer relations.
SAP stands for Systems, Applications, and Products in Data Processing
It is used by companies to manage their business operations such as finance, sales, procurement, and inventory management
SAP also offers customer relationship management (CRM) software to manage interactions with customers
It is widely used in i...
I use various Tcodes depending on the task at hand.
For material master data maintenance, I use MM01, MM02, and MM03.
For purchase order creation and maintenance, I use ME21N and ME22N.
For inventory management, I use MIGO and MB51.
For production planning, I use MD61 and MD04.
For quality management, I use QA32 and QE51.
For sales and distribution, I use VA01, VA02, and VA03.
To punch production in SAP, follow these steps:
Create a production order in SAP
Release the production order
Confirm the production order
Perform goods receipt for the production order
Perform goods issue for the production order
I applied via Naukri.com and was interviewed in Aug 2023. There were 4 interview rounds.
Core tools of AIAG include FMEA, PPAP, MSA, SPC, and APQP.
FMEA (Failure Mode and Effects Analysis) is used to identify and prioritize potential failure modes in a process.
PPAP (Production Part Approval Process) is used to ensure that suppliers meet customer requirements.
MSA (Measurement Systems Analysis) is used to assess the quality of measurement systems.
SPC (Statistical Process Control) is used to monitor and contro...
I have experienced failures in project deadlines, communication, and technical solutions.
Missed project deadlines due to underestimating tasks
Miscommunication with team members leading to misunderstandings
Implemented technical solutions that did not meet requirements
Heat treatment process is a method used to alter the physical and sometimes chemical properties of a material through heating and cooling.
Involves heating the material to a specific temperature
Holding it at that temperature for a set amount of time
Then cooling it at a controlled rate
Can be used to increase hardness, improve machinability, or enhance other properties
Common techniques include annealing, quenching, temper
I applied via Walk-in and was interviewed in May 2022. There were 4 interview rounds.
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Graduate Engineer Trainee (Get)
288
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Junior Engineer
128
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Production Engineer
37
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Supervisor
24
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Engineer
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Bosch
Samvardhana Motherson Group
Exide Industries
ZF Commercial Vehicle Control Systems