NELCAST Maintenance Supervisor Interview Questions and Answers

Q1. Your hobbies and interests
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Q2. About my life and friends
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Question regarding GK and area of work

Q1. Interview with concerned HOD and questions answer and work experience reviews.
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Q1. Salary and other perk and add ons.
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Q1. What is Transformers, Motor, Genretor, Electric genetion
Ans. 
Transformers, motors, generators, and electric generation are essential components in electrical systems.
• Transformers are devices that transfer electrical energy between two or more circuits through electromagnetic induction.

• Motors convert electrical energy into mechanical energy to drive machinery.

• Generators convert mechanical energy into electrical energy.

• Electric generation involves the process of producing electric...read more
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Q2. KVL,KCL,Thevenin Theorem,Nodal analysis
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Q3. Can you explain what a DC motors
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DC motors are electric motors that operate using direct current (DC) power sources.
• DC motors convert electrical energy into mechanical energy through the interaction of magnetic fields.

• They are commonly used in appliances, power tools, and electric vehicles.

• DC motors have two main types: brushed DC motors and brushless DC motors.

• Brushed DC motors use brushes to conduct current, while brushless DC motors use electronic ...read more
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Number System, coding and decoding, Analogies

Q1. What is Nodal analysis
Ans. 
Nodal analysis is a method used in electrical engineering to determine the voltage at each node in a circuit.
• Nodal analysis involves writing Kirchhoff's Current Law equations for each node in a circuit.

• It is used to analyze complex circuits with multiple nodes and voltage sources.

• The goal of nodal analysis is to determine the voltage at each node relative to a reference point, usually ground.

• It is a powerful tool for s...read more
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Q2. Explain the Transformer
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A transformer is an electrical device that transfers electrical energy between two or more circuits through electromagnetic induction.
• Consists of two coils of wire, known as primary and secondary coils

• Primary coil receives electrical energy and creates a magnetic field

• Magnetic field induces a voltage in the secondary coil, transferring energy

• Used to step up or step down voltage levels in power distribution systems

• Commo...read more
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Q1. What is the use of lubricant in roling mill
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Lubricant in rolling mills reduces friction between metal surfaces, prevents wear and tear, and improves efficiency.
• Lubricant reduces friction between metal surfaces in rolling mills

• Prevents wear and tear on machinery

• Improves efficiency by reducing energy consumption

• Helps in cooling the metal during the rolling process

• Examples: oil-based lubricants, grease, graphite-based lubricants
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Q2. What are the major cause of roll broken
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The major causes of roll breakage in maintenance engineering include material defects, improper setup, excessive tension, and foreign objects.
• Material defects such as weak spots or impurities can weaken the roll and lead to breakage.

• Improper setup or alignment of the roll can cause uneven stress distribution and eventual breakage.

• Excessive tension on the roll can exceed its load-bearing capacity and cause it to break.

• F...read more
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Q3. What is cause of rolling mill bearing broken
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The main causes of rolling mill bearing breakage are lack of lubrication, contamination, overloading, and misalignment.
• Lack of lubrication can lead to increased friction and heat generation, causing the bearing to fail prematurely.

• Contamination from dirt, debris, or water can accelerate wear and tear on the bearing surfaces.

• Overloading the bearing beyond its capacity can cause excessive stress and lead to failure.

• Misal...read more
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Q4. Compressor overhead cause
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Compressor overhead cause can be due to various factors such as high discharge pressure, low suction pressure, dirty filters, or worn out components.
• High discharge pressure can lead to overheating of the compressor.

• Low suction pressure can cause the compressor to work harder and overheat.

• Dirty filters can restrict airflow and cause the compressor to overheat.

• Worn out components such as valves or seals can lead to ineff
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Q5. How to measure wire rope condition
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Wire rope condition can be measured by visual inspection, non-destructive testing, and load testing.
• Visual inspection for signs of wear, corrosion, broken wires, and distortion

• Non-destructive testing methods like magnetic particle inspection, ultrasonic testing, and dye penetrant testing

• Load testing to assess the strength and integrity of the wire rope under working conditions
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Q6. Lubricant chemicals property
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