40+ Neel Metal Products Interview Questions and Answers

The SI unit of current is Ampere (A).

• Current is the flow of electric charge.

• Ampere is named after the French physicist Andre-Marie Ampere.

• One Ampere is defined as the flow of one Coulomb of charge per second.

• Current is measured using an ammeter.

• The symbol for Ampere is 'A'.

Yes, I regularly work with sheet suppliers to ensure quality materials and timely delivery for our production needs.

• I have established relationships with multiple sheet suppliers to compare pricing and quality.

• I negotiate contracts and terms with sheet suppliers to ensure favorable terms for our company.

• I monitor inventory levels and communicate regularly with sheet suppliers to prevent any shortages.

• I work closely with the procurement team to evaluate new sheet suppliers and...read more

Yes, I have knowledge about welding processes including arc welding, gas welding, and resistance welding.

• Arc welding involves using an electric arc to melt and join metals, such as MIG and TIG welding.

• Gas welding uses a flame produced by burning a mixture of oxygen and a fuel gas to weld metals together.

• Resistance welding involves passing a high current through the metal pieces to be joined, creating heat at the interface.

• Other types of welding processes include laser welding...read more

The range of a mercury thermometer is typically -40°C to 500°C.

• The lower limit of the range is usually -40°C.

• The upper limit of the range is typically 500°C.

• Mercury thermometers are commonly used in various industries and laboratories.

• They are not suitable for measuring temperatures below -40°C or above 500°C.

Panel checker or fixture colour is red to indicate a failed or faulty component.

• Red is commonly associated with danger or warning, making it a suitable color for indicating issues.

• Red color stands out and catches attention easily, helping to quickly identify problems.

• Using red for failed or faulty components helps in efficient quality control and prevents defective products from reaching customers.

• Examples: Red indicator lights on a control panel, red markings on a fixture to...read more

C type bourdon tube is a mechanical pressure sensing element used in pressure gauges and switches.

• It is a curved tube that straightens under pressure, causing a pointer to move on a calibrated scale.

• It is made of a metal alloy, typically brass or bronze.

• It is commonly used in industrial applications to measure pressure in pipes and tanks.

• It is named after its inventor, Eugene Bourdon.

• It is sensitive to changes in temperature and can be affected by vibration.

• It is often used i...read more

The density of water is approximately 1 gram per cubic centimeter.

• The density of water is a physical property that describes the mass of water per unit volume.

• It is commonly measured in grams per cubic centimeter (g/cm³) or kilograms per liter (kg/L).

• The density of water is influenced by temperature and pressure.

• At 4 degrees Celsius, the density of water is exactly 1 g/cm³.

• Water is unique because its maximum density occurs at this temperature, causing ice to float on liquid w...read more

I chose the maintenance line because I enjoy problem-solving and working with my hands.

• I have always been interested in fixing things and finding solutions to technical problems.

• I enjoy the satisfaction of seeing a machine or system running smoothly after I have repaired or maintained it.

• Maintenance work allows me to constantly learn and stay updated with new technologies and equipment.

• I am detail-oriented and enjoy the process of troubleshooting and diagnosing issues.

• I have ...read more

Purchasing documents are crucial for ensuring transparency, accuracy, and accountability in procurement processes.

• Purchasing documents provide a record of all transactions and agreements between the buyer and seller.

• They help to ensure that the correct goods or services are received at the agreed-upon price and quantity.

• They also help to prevent fraud and ensure compliance with legal and regulatory requirements.

• Examples of purchasing documents include purchase orders, invoice...read more

Cost of a solid bar can be settled by considering the material, size, labor, and overhead costs.

• Consider the material cost of the solid bar, such as steel, aluminum, or brass.

• Factor in the size and weight of the solid bar, as larger bars will cost more.

• Include labor costs for manufacturing the solid bar, including cutting, shaping, and finishing.

• Account for overhead costs such as utilities, equipment maintenance, and facility expenses.

• Calculate the total cost by adding up all...read more

The weight of a sheet can be found by multiplying the area of the sheet by its density.

• Calculate the area of the sheet by multiplying its length and width.

• Determine the density of the material the sheet is made of.

• Multiply the area by the density to find the weight of the sheet.

To deal with sheet suppliers, establish clear communication, negotiate terms, maintain a good relationship, and monitor quality.

• Establish clear communication with the supplier to ensure expectations are understood

• Negotiate terms such as pricing, delivery schedules, and quality standards

• Maintain a good relationship by being respectful, responsive, and fair

• Monitor the quality of the sheets received to ensure they meet the required standards

• Address any issues or concerns promptl...read more

A purchaser's day-to-day activities involve sourcing, negotiating, and purchasing goods and services for a company.

• Researching potential suppliers and vendors

• Comparing prices and quality of products

• Negotiating contracts and terms of agreement

• Creating purchase orders and tracking deliveries

• Maintaining records of purchases and inventory levels

Purchasing fundamental skills include negotiation, communication, market research, and financial analysis.

• Negotiation skills to get the best deals from suppliers

• Communication skills to effectively convey requirements and expectations

• Market research skills to identify potential suppliers and market trends

• Financial analysis skills to evaluate supplier proposals and make informed decisions

• Knowledge of procurement laws and regulations

• Ability to manage supplier relationships and r...read more

Productivity is the measure of output per unit of input. Weld length per head and wire consumption can be calculated using specific formulas.

• Productivity is calculated by dividing output by input (e.g. units produced per hour of labor)

• To calculate weld length per head, divide the total weld length by the number of heads working on the project

• To calculate wire consumption, multiply the length of the weld by the amount of wire used per unit length

• For example, if a project requi...read more

The four goals of purchasing are cost reduction, quality improvement, timely delivery, and supplier relationship management.

• Reduce costs by negotiating better prices and terms

• Improve quality by selecting reliable suppliers and monitoring performance

• Ensure timely delivery by managing inventory and logistics

• Manage supplier relationships to foster collaboration and innovation

Implemented a vendor negotiation strategy resulting in 15% cost savings

• Identified key cost areas for negotiation

• Researched market rates and competitor pricing

• Negotiated favorable terms with vendors

• Implemented cost-saving measures without compromising quality

• Regularly reviewed and optimized vendor contracts

The main problem in CNC machines is tool wear and breakage.

• Tool wear and breakage can lead to poor quality of machined parts.

• It can also cause machine downtime and increased maintenance costs.

• Regular monitoring and replacement of tools is necessary to prevent these issues.

• Improper tool selection or incorrect machining parameters can contribute to tool wear and breakage.

• Examples of tool wear include flank wear, crater wear, and chipping.

My expected CTC is negotiable based on the responsibilities and benefits offered by the company.

• My expected CTC is based on my experience, skills, and the market rate for the position.

• I am open to discussing the compensation package in detail during the interview process.

• I am looking for a competitive salary that reflects my qualifications and contributions to the organization.

Procurement process is the series of steps involved in acquiring goods or services from external sources.

• Identifying the need for a product or service

• Researching potential suppliers

• Requesting quotes or proposals

• Negotiating terms and pricing

• Creating purchase orders

• Receiving and inspecting goods or services

• Processing invoices and payments

Steps of quotation involve gathering requirements, preparing the quote, sending the quote to the customer, negotiating if necessary, and finalizing the deal.

• Gather all necessary information and requirements from the customer.

• Prepare a detailed quote including pricing, terms, and conditions.

• Send the quote to the customer for review and consideration.

• Negotiate with the customer if there are any discrepancies or changes needed.

• Finalize the deal once both parties agree on the ter...read more

Steps of procurement involve identifying needs, finding suppliers, negotiating contracts, and managing relationships.

• Identify needs and requirements

• Research and find potential suppliers

• Request for proposals or quotes

• Negotiate terms and conditions

• Award contract to selected supplier

• Manage supplier relationships and performance

The 6 R's of purchasing are Right Quantity, Right Quality, Right Time, Right Source, Right Price, and Right Place.

• Right Quantity: purchasing the appropriate amount of goods

• Right Quality: ensuring the goods meet the required standards

• Right Time: purchasing goods at the appropriate time

• Right Source: selecting the right supplier

• Right Price: purchasing goods at the right price

• Right Place: ensuring the goods are delivered to the right location

I will assess the company's manpower needs and evaluate the contractors' capabilities to provide the required workforce.

• Analyze the company's current and future manpower requirements

• Evaluate the contractors' capabilities and past performance

• Negotiate the terms and conditions of the contract

• Ensure compliance with legal and regulatory requirements

• Monitor the performance of the contractors and their workforce

• Maintain a good relationship with the contractors to ensure a steady su...read more

Cost saving refers to the process of reducing expenses in order to increase profits or save money.

• Identifying areas of inefficiency and finding ways to streamline processes

• Negotiating better deals with suppliers or vendors

• Implementing cost-effective solutions or technologies

• Reducing waste and optimizing resources

• Outsourcing certain tasks to lower-cost providers

Productivity is the measure of output produced per unit of input, while cycle time is the total time taken to complete a process.

• Productivity is a measure of efficiency, calculated as output divided by input.

• Cycle time is the total time taken to complete a process, from start to finish.

• Improving productivity often involves reducing cycle times through process optimization.

• For example, in manufacturing, productivity can be increased by reducing the cycle time for producing a p...read more

On-time delivery can be managed through effective planning, communication, and monitoring.

• Develop a detailed production schedule and communicate it to all stakeholders

• Regularly monitor progress and adjust plans as needed

• Identify potential delays and take proactive measures to mitigate them

• Maintain open communication with suppliers and customers

• Invest in technology and automation to streamline processes

• Train and empower employees to take ownership of their tasks and responsibi...read more

Responsible for managing daily red bin and in-process reports.

• Ensure red bins are properly labeled and stored for easy access

• Review in-process reports for accuracy and completeness

• Communicate any issues or discrepancies to the appropriate team members

• Track and document any trends or patterns in red bin and in-process data

Lean manufacturing is a systematic method for eliminating waste within a manufacturing process to improve efficiency and quality.

• Focuses on continuous improvement

• Eliminates waste in all forms (time, resources, etc.)

• Employs tools like 5S, Kanban, and value stream mapping

• Involves all employees in the process of identifying and solving problems

• Aims to deliver maximum value to customers with minimum waste

The question is unclear and seems to contain a typo.

• The question seems to be asking about a type of 'gaiyers', but it is not clear what 'gaiyers' refers to.

• It is possible that the question intended to ask about 'gears', which are mechanical devices used to transmit power or change speed or direction of motion.

• Without further clarification, it is difficult to provide a specific answer to the question.

Adherence refers to the extent to which employees follow the established processes and procedures in manufacturing.

• Adherence is crucial for ensuring consistency and quality in manufacturing processes.

• It involves following standard operating procedures (SOPs) and safety protocols.

• Adherence can be measured through audits and inspections.

• Examples of adherence include following proper cleaning procedures, wearing appropriate PPE, and accurately documenting production data.

Responsible for conducting line inspections to ensure quality standards are met.

• Perform visual inspections of products on the production line

• Use measuring tools to check dimensions and specifications

• Document findings and communicate with production team for any necessary adjustments

To create a manual for Hole program in Delcam

• Start by outlining the purpose and scope of the program

• Include step-by-step instructions for using the program

• Provide screenshots or diagrams to aid understanding

• Include troubleshooting tips and common errors

• Ensure the manual is easy to navigate and understand

5S is a methodology used to organize a workplace for efficiency and effectiveness by identifying, sorting, setting in order, shining, and sustaining.

• Sort: Remove unnecessary items from the workplace.

• Set in order: Organize remaining items in a logical manner.

• Shine: Clean and inspect the workplace regularly.

• Standardize: Establish procedures and schedules to maintain the first three S's.

• Sustain: Maintain and improve the system over time.

7 QC tools are a set of tools used for quality control and problem-solving in manufacturing processes.

• Check sheet: Used to collect and analyze data in a systematic manner.

• Histogram: Represents data distribution visually to identify patterns.

• Pareto chart: Helps prioritize issues by showing the most significant factors.

• Cause and effect diagram (Fishbone diagram): Identifies root causes of a problem.

• Scatter diagram: Shows the relationship between two variables.

• Control chart: Mon...read more