Motherson Sumi Wiring Production Engineer Interview Questions and Answers for Experienced

OEE stands for Overall Equipment Efficiency. It is a measure of how effectively a manufacturing operation is utilized.

• OEE is calculated by multiplying Availability, Performance, and Quality.

• Availability measures the percentage of time that equipment is available for production.

• Performance measures the speed at which the equipment operates compared to its designed speed.

• Quality measures the percentage of good-quality pr...read more

Production planning in shopfloor involves creating a detailed plan for manufacturing processes to ensure efficient and timely production.

• Production planning involves determining the sequence of operations, resources required, and estimated time for each task.

• It includes creating a production schedule, allocating resources, and coordinating with different departments.

• The goal is to optimize production, minimize downtime...read more

Productivity is the measure of efficiency and output in relation to the resources used.

• Productivity is a measure of how efficiently resources are used to produce goods or services.

• It is the ratio of output to input, indicating how much is produced per unit of input.

• Higher productivity means achieving more output with the same or fewer resources.

• For example, in manufacturing, productivity can be measured by the number o...read more

5S is a methodology used to organize and maintain a clean, efficient, and safe work environment.

• 5S stands for Sort, Set in Order, Shine, Standardize, and Sustain.

• Sort involves removing unnecessary items from the workplace.

• Set in Order focuses on arranging necessary items in a logical and efficient manner.

• Shine involves cleaning and maintaining the workplace.

• Standardize establishes guidelines and procedures for maintain...read more

Overall Equipment Effectiveness (OEE) is a measure of how effectively equipment is being utilized to produce quality products.

• OEE is calculated by multiplying availability, performance, and quality rates.

• Availability rate measures the percentage of time the equipment is available for production.

• Performance rate measures the speed at which the equipment is producing products compared to its maximum capacity.

• Quality rate...read more

Improved production efficiency by implementing new processes and reducing downtime.

• Implemented a new scheduling system that reduced production downtime by 20%

• Developed and implemented a preventive maintenance program that reduced equipment breakdowns by 15%

• Led a team in optimizing production line layout, resulting in a 10% increase in overall efficiency

• Streamlined inventory management processes, reducing waste and impr...read more

High pressure die casting is a metal casting process in which molten metal is injected into a mold cavity under high pressure.

• Molten metal is injected into a mold cavity under high pressure

• The mold is made of two halves and is designed to create a specific shape

• The process is used to create complex shapes with high accuracy and surface finish

• Commonly used for manufacturing automotive parts, aerospace components, and co

Cycle time is the time taken to complete a task while takt time is the time available to complete a task.

• Cycle time is the total time taken to complete a process, including both processing and waiting time.

• Takt time is the rate at which a product must be produced to meet customer demand.

• Cycle time should be less than or equal to takt time to meet customer demand.

• For example, if a company has a takt time of 60 seconds a...read more

My family background is diverse and has influenced my values and work ethic.

• My parents are both engineers, which inspired my interest in the field.

• I have two siblings, one of whom is a doctor, which has given me exposure to the medical field.

• My grandparents were farmers, teaching me the importance of hard work and problem-solving.

• My family has always encouraged education and supported my career aspirations.