Metalman Microturners Production Engineer Interview Questions and Answers

Welding is a process of joining two or more pieces of metal together by melting and fusing them.

• Welding involves the use of heat to melt the base metals and a filler material to create a bond.

• Common welding techniques include arc welding, gas welding, and resistance welding.

• Welding is used in various industries such as construction, automotive, and manufacturing.

• Examples of welded products include bridges, pipelines, c...read more

A parameter of a robot refers to a variable or value that can be adjusted to control the robot's behavior or performance.

• Parameters can include things like speed, acceleration, force, and position.

• By adjusting these parameters, the robot can be optimized for different tasks or environments.

• For example, in a welding robot, the parameter for speed can be adjusted to control the welding process.

• In a pick-and-place robot, ...read more

Welding types include MIG, TIG, Stick, Flux-Cored, and Submerged Arc Welding.

• MIG (Metal Inert Gas) welding uses a wire electrode and a shielding gas to join two metal pieces together.

• TIG (Tungsten Inert Gas) welding uses a tungsten electrode and a shielding gas to create a precise and clean weld.

• Stick welding uses a consumable electrode coated in flux to create a strong bond between two metal pieces.

• Flux-Cored welding ...read more

5S is a methodology used in industrial settings to improve efficiency and organization.

• 5S stands for Sort, Set in Order, Shine, Standardize, and Sustain.

• Sort involves removing unnecessary items from the workspace.

• Set in Order focuses on arranging tools and materials in a logical and efficient manner.

• Shine refers to cleaning and maintaining the work area.

• Standardize involves creating guidelines and procedures for mainta...read more

Production planning and control is the process of managing and optimizing the production process.

• Production planning involves creating a plan for the production process, including scheduling and resource allocation.

• Production control involves monitoring and adjusting the production process to ensure it stays on track with the plan.

• OEE (Overall Equipment Effectiveness) is a metric used to measure the efficiency of a pro...read more

Kaizen is a continuous improvement process while Poka Yoke is a mistake-proofing technique.

• Kaizen involves making small, incremental improvements to processes and systems over time

• Poka Yoke aims to prevent mistakes from occurring by designing processes and systems in a way that makes errors impossible or difficult to make

• Examples of Poka Yoke include designing a car ignition system that prevents the car from starting u...read more