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Samarth Engineering Interview Questions and Answers

Updated 9 Dec 2024

Q1. Difference between quality assurance and quality control

Ans.

Quality assurance focuses on preventing defects, while quality control focuses on identifying and fixing defects.

  • Quality assurance is process-oriented, focusing on preventing defects before they occur.

  • Quality control is product-oriented, focusing on identifying defects after they occur.

  • Quality assurance involves processes like audits, reviews, and process improvements.

  • Quality control involves activities like inspections, testing, and sampling.

  • Example: In a manufacturing plant...read more

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Q2. What do you know that RPS & TPM

Ans.

RPS stands for Rapid Production System and TPM stands for Total Productive Maintenance.

  • RPS focuses on improving production efficiency by reducing lead times and increasing productivity.

  • TPM aims to maximize equipment effectiveness through proactive maintenance and employee involvement.

  • Both RPS and TPM are strategies used in manufacturing to optimize production processes and minimize downtime.

  • Example: Implementing TPM can help reduce breakdowns and improve overall equipment eff...read more

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Q3. What is 5s at shop floor

Ans.

5S is a workplace organization method that uses a set of five principles to create and maintain an organized, clean, and efficient work environment.

  • Sort - eliminate unnecessary items

  • Set in order - organize remaining items

  • Shine - clean and inspect work area

  • Standardize - establish procedures and schedules

  • Sustain - maintain and improve the system

  • Example: labeling tools and equipment, color-coding materials, creating visual aids for procedures

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Q4. What is the purpose of kaizen

Ans.

Kaizen is a Japanese term for continuous improvement.

  • Kaizen aims to improve processes and eliminate waste

  • It involves everyone in the organization to identify and solve problems

  • Kaizen is a long-term approach to improve quality and productivity

  • Examples of kaizen include 5S, value stream mapping, and just-in-time production

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Q5. Types of plastics

Ans.

Plastics are synthetic materials made from polymers that can be molded into different shapes. They are categorized into several types based on their properties and uses.

  • Thermoplastics: can be melted and reshaped multiple times (e.g. PET, PVC)

  • Thermosetting plastics: harden irreversibly when heated (e.g. epoxy resin, bakelite)

  • Bioplastics: derived from renewable resources (e.g. PLA, PHA)

  • Engineering plastics: have superior mechanical properties (e.g. ABS, polycarbonate)

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Q6. Tell me about three 3M

Ans.

3M is a multinational conglomerate that produces a wide range of products for various industries.

  • 3M produces products for industries such as healthcare, automotive, electronics, and more.

  • Some popular 3M products include Post-it notes, Scotch tape, and N95 respirator masks.

  • 3M is known for its innovation and has over 100,000 patents worldwide.

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Q7. You know that poka yoke?

Ans.

Poka Yoke is a Japanese term for mistake-proofing or error prevention in manufacturing processes.

  • Poka Yoke aims to prevent errors by designing processes in a way that makes mistakes impossible or easily detectable.

  • Examples of Poka Yoke include using color coding for different parts, designing shapes that only fit together in the correct way, and adding sensors to detect errors.

  • It helps in improving quality, reducing defects, and increasing efficiency in production.

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