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Samarth Engineering Interview Questions and Answers
Q1. Difference between quality assurance and quality control
Quality assurance focuses on preventing defects, while quality control focuses on identifying and fixing defects.
Quality assurance is process-oriented, focusing on preventing defects before they occur.
Quality control is product-oriented, focusing on identifying defects after they occur.
Quality assurance involves processes like audits, reviews, and process improvements.
Quality control involves activities like inspections, testing, and sampling.
Example: In a manufacturing plant...read more
Q2. What do you know that RPS & TPM
RPS stands for Rapid Production System and TPM stands for Total Productive Maintenance.
RPS focuses on improving production efficiency by reducing lead times and increasing productivity.
TPM aims to maximize equipment effectiveness through proactive maintenance and employee involvement.
Both RPS and TPM are strategies used in manufacturing to optimize production processes and minimize downtime.
Example: Implementing TPM can help reduce breakdowns and improve overall equipment eff...read more
Q3. What is 5s at shop floor
5S is a workplace organization method that uses a set of five principles to create and maintain an organized, clean, and efficient work environment.
Sort - eliminate unnecessary items
Set in order - organize remaining items
Shine - clean and inspect work area
Standardize - establish procedures and schedules
Sustain - maintain and improve the system
Example: labeling tools and equipment, color-coding materials, creating visual aids for procedures
Q4. What is the purpose of kaizen
Kaizen is a Japanese term for continuous improvement.
Kaizen aims to improve processes and eliminate waste
It involves everyone in the organization to identify and solve problems
Kaizen is a long-term approach to improve quality and productivity
Examples of kaizen include 5S, value stream mapping, and just-in-time production
Q5. Types of plastics
Plastics are synthetic materials made from polymers that can be molded into different shapes. They are categorized into several types based on their properties and uses.
Thermoplastics: can be melted and reshaped multiple times (e.g. PET, PVC)
Thermosetting plastics: harden irreversibly when heated (e.g. epoxy resin, bakelite)
Bioplastics: derived from renewable resources (e.g. PLA, PHA)
Engineering plastics: have superior mechanical properties (e.g. ABS, polycarbonate)
Q6. Tell me about three 3M
3M is a multinational conglomerate that produces a wide range of products for various industries.
3M produces products for industries such as healthcare, automotive, electronics, and more.
Some popular 3M products include Post-it notes, Scotch tape, and N95 respirator masks.
3M is known for its innovation and has over 100,000 patents worldwide.
Q7. You know that poka yoke?
Poka Yoke is a Japanese term for mistake-proofing or error prevention in manufacturing processes.
Poka Yoke aims to prevent errors by designing processes in a way that makes mistakes impossible or easily detectable.
Examples of Poka Yoke include using color coding for different parts, designing shapes that only fit together in the correct way, and adding sensors to detect errors.
It helps in improving quality, reducing defects, and increasing efficiency in production.
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