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10+ HCLTech Interview Questions and Answers

Updated 15 Dec 2024

Q1. What's important a loto and LOTOTO procedure.how to check and ensure loto is applicable in correct machinery or equipment

Ans.

LOTO (Lockout/Tagout) and LOTOTO (Lockout/Tagout of Tagout) procedures are important safety measures to prevent accidental start-up of machinery or equipment during maintenance or servicing.

  • LOTO procedure involves locking and tagging out energy sources to prevent accidental start-up.

  • LOTOTO procedure adds an extra layer of safety by requiring a second person to verify that all energy sources are properly locked out.

  • To ensure LOTO is applicable in correct machinery or equipment...read more

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Q2. Transformers working principle and what is power factor

Ans.

Transformers are devices that transfer electrical energy between two or more circuits through electromagnetic induction. Power factor is a measure of how effectively electrical power is being used in a circuit.

  • Transformers work on the principle of electromagnetic induction, where a changing magnetic field induces a voltage in a nearby coil of wire.

  • They are used to step up or step down voltage levels in electrical power transmission and distribution systems.

  • Power factor is the...read more

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Q3. what is Specific power consumption

Ans.

Specific power consumption is the amount of power consumed per unit of output.

  • It is a measure of energy efficiency.

  • It is calculated by dividing the power consumed by the output produced.

  • It is commonly used in industries to optimize energy usage.

  • Examples include kWh/ton in cement production and kWh/kg in textile manufacturing.

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Q4. Incident investigation procedure

Ans.

Incident investigation procedure involves identifying, analyzing, and documenting incidents to prevent future occurrences.

  • Gather information about the incident including date, time, location, and individuals involved.

  • Interview witnesses and those directly affected by the incident.

  • Review any relevant documentation or records related to the incident.

  • Analyze the root causes of the incident to determine contributing factors.

  • Develop recommendations for corrective actions to preven...read more

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Q5. ACB and VCB how to work

Ans.

ACB and VCB are types of circuit breakers used in electrical systems.

  • ACB stands for Air Circuit Breaker and VCB stands for Vacuum Circuit Breaker.

  • ACBs use air as the medium to extinguish the arc formed during circuit interruption.

  • VCBs use vacuum as the medium to extinguish the arc formed during circuit interruption.

  • Both ACBs and VCBs are used to protect electrical equipment from overcurrent and short circuits.

  • ACBs are commonly used in low voltage applications, while VCBs are ...read more

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Q6. How many Transformer production

Ans.

The number of transformer production varies depending on the company and market demand.

  • The number of transformer production is influenced by factors such as market demand, company size, and production capacity.

  • Large transformer manufacturers may produce thousands of transformers per year.

  • Smaller companies or custom transformer manufacturers may have lower production volumes.

  • The production volume can also vary based on the type and size of transformers being produced.

  • Market tr...read more

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Q7. How many type of breakers

Ans.

There are several types of breakers used in electrical engineering.

  • Circuit breakers are used to protect electrical circuits from overloads and short circuits.

  • Some common types of breakers include thermal, magnetic, and hydraulic-magnetic breakers.

  • Thermal breakers use a bimetallic strip to detect excessive heat and trip the circuit.

  • Magnetic breakers use a solenoid to detect high currents and trip the circuit.

  • Hydraulic-magnetic breakers combine the features of thermal and magne...read more

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Q8. Why use in ct and pt

Ans.

CT and PT are used in electrical engineering for measurement and protection purposes.

  • CT (Current Transformer) is used to measure high currents and step them down to a level suitable for measurement instruments.

  • PT (Potential Transformer) is used to measure high voltages and step them down to a level suitable for measurement instruments.

  • CTs and PTs are also used for protection purposes, such as detecting faults and isolating equipment from the power system.

  • CTs and PTs provide a...read more

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Q9. Why use in bukolze relay

Ans.

Bukolze relays are used in electrical engineering for their high reliability and ability to handle high voltage and current.

  • Bukolze relays are known for their robustness and durability.

  • They are commonly used in power systems and industrial applications.

  • These relays can handle high voltage and current levels, making them suitable for heavy-duty operations.

  • They provide reliable switching and protection in electrical circuits.

  • Bukolze relays are often used in motor control, power...read more

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Q10. Parts of pumps and motors

Ans.

Parts of pumps and motors include impeller, casing, shaft, bearings, and seals.

  • Impeller: Rotating component that generates the flow in a pump.

  • Casing: Encloses and supports the impeller and other parts of the pump.

  • Shaft: Transfers power from the motor to the impeller.

  • Bearings: Support and align the shaft within the pump.

  • Seals: Prevent leakage of fluid from the pump.

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Q11. Breakdown experience on plant equipment maintenance, pump maintenance, starter circuit, PLC softwares

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Q12. Work experience in mechanical

Ans.

I have 10 years of work experience in mechanical engineering.

  • Designed and implemented mechanical systems for various projects

  • Performed analysis and simulations to optimize performance

  • Collaborated with cross-functional teams to ensure project success

  • Managed and supervised junior engineers

  • Implemented cost-saving measures in manufacturing processes

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Q13. Steam fuel ratio

Ans.

Steam fuel ratio is the amount of steam generated per unit of fuel consumed.

  • It is a measure of boiler efficiency.

  • A lower steam fuel ratio indicates higher efficiency.

  • Factors affecting steam fuel ratio include boiler design, fuel quality, and operating conditions.

  • Typical steam fuel ratios range from 4:1 to 7:1 for industrial boilers.

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Q14. Calibration of Control valve

Ans.

Calibration of control valve involves adjusting the valve to ensure it opens and closes at the correct set points.

  • Calibration involves adjusting the valve's position to match the desired input signal.

  • Use calibration tools such as pressure gauges, flow meters, and positioners to adjust the valve.

  • Perform calibration regularly to ensure the valve operates accurately and efficiently.

  • Document calibration procedures and results for future reference and troubleshooting.

  • Example: Adju...read more

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Q15. Types of Flow meter

Ans.

Flow meters are devices used to measure the flow rate of a fluid in a pipe or conduit.

  • Differential Pressure Flow Meters (Orifice, Venturi, Pitot Tube)

  • Velocity Flow Meters (Turbine, Electromagnetic, Ultrasonic)

  • Positive Displacement Flow Meters (Rotary, Oval Gear, Nutating Disk)

  • Mass Flow Meters (Coriolis, Thermal, Weighing)

  • Open Channel Flow Meters (Flume, Weir)

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