Kk Industries Production Incharge Supervisor Interview Questions and Answers

Test contains reasoning , maths and few questions related to mechanical engineering

Q1. This is a technical round in which we had interact with the senior officer of related department
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Q2. Iron carbon diagram, material properties, college project, forging process
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Q1. Basic knowlege of casting and company
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Q2. Tell me about yourself
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Q3. What do you know about investment casting
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Investment casting is a manufacturing process where a wax pattern is coated with a ceramic shell that is then melted away to leave a hollow metal part.
• Also known as lost-wax casting

• Used to create complex and detailed parts

• Commonly used in aerospace, automotive, and jewelry industries
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Q4. What do you know about ptc industry
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PTC industry refers to the production of physical and digital products using computer-aided design software.
• PTC stands for Parametric Technology Corporation, a software company specializing in CAD/CAM solutions.

• PTC industry involves the use of software like Creo for designing and manufacturing products.

• Companies in the PTC industry often use 3D printing technology to create physical prototypes of their designs.

• PTC indu...read more
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Q1. Basic knowlege of casting and company
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Q1. Tell me about yourself?
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Q2. How you handle manpower?
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Q3. What position in your last company?
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Q4. Tell me about your family.
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Q5. Have you knowledge of computer?
Ans. 
Yes, I have knowledge of computers.
• I am proficient in using Microsoft Office Suite

• I have experience in using production software such as SAP and MES

• I am familiar with troubleshooting basic computer issues
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Q6. How many years experience you have?
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Q1. Why are you choose mechanical trade?
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Q2. Tell me how many types of welding process?
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There are several types of welding processes, including MIG, TIG, Stick, Flux-Cored, and Submerged Arc Welding.
• MIG (Metal Inert Gas) welding uses a wire electrode and a shielding gas to join two metal pieces together.

• TIG (Tungsten Inert Gas) welding uses a tungsten electrode and a shielding gas to create a precise and clean weld.

• Stick welding, also known as Shielded Metal Arc Welding (SMAW), uses a consumable electrode...read more
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Q3. Difference b/w GMAW and SMAW?
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GMAW is a welding process that uses a continuously fed wire electrode, while SMAW uses a coated electrode.
• GMAW is also known as MIG welding, while SMAW is also known as stick welding.

• GMAW is faster and more efficient than SMAW.

• SMAW is better suited for outdoor welding due to its ability to work in windy conditions.

• GMAW produces less smoke and fumes than SMAW.

• GMAW is better for welding thin materials, while SMAW is bett
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Q4. What is the least count vernier calliper and micrometre?
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The least count of vernier caliper is 0.02 mm and that of micrometer is 0.01 mm.
• Least count is the smallest measurement that can be read on a measuring instrument.

• Vernier caliper has a least count of 0.02 mm, which means it can measure up to 0.02 mm accuracy.

• Micrometer has a least count of 0.01 mm, which means it can measure up to 0.01 mm accuracy.
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Q5. Tell me what are welding defects?
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Welding defects are imperfections that occur during the welding process.
• Porosity: gas pockets in the weld

• Undercutting: groove at the base of the weld

• Incomplete fusion: lack of bonding between the weld and base metal

• Cracks: fractures in the weld or base metal

• Spatter: metal droplets on the surface of the weld

• Distortion: warping or bending of the metal due to heat

• Inclusions: foreign materials in the weld

• Overlap: incomplet
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Q6. Have you knowledge of computer?
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Yes, I have knowledge of computers.
• I am proficient in Microsoft Office Suite and have experience with various production software.

• I am familiar with troubleshooting basic computer issues.

• I have experience with data entry and analysis using computer programs.

• I am comfortable learning and adapting to new software and technology.
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Q7. How you handle your manpower?
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Q8. What is 5s & 7qc tool?
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5S is a workplace organization method and 7QC tools are quality control techniques used in manufacturing.
• 5S focuses on organizing the workplace to improve efficiency and reduce waste.

• 7QC tools include Pareto charts, cause-and-effect diagrams, and control charts to identify and solve quality problems.

• Both are commonly used in manufacturing to improve productivity and quality.

• Example: Using 5S to organize a production li...read more
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Q1. What is your last salary?
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Q2. What is your salary acceptation?
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Q3. When can you join our company?
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Q1. Shutdown procedure
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Shutdown procedure involves safely stopping operations in a systematic manner to prevent accidents or damage.
• Notify all relevant personnel about the shutdown

• Follow established procedures for shutting down equipment

• Ensure all safety protocols are followed during the shutdown process

• Perform necessary checks to confirm equipment is properly shut down

• Document the shutdown process for future reference
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Q2. Hold lift up, Capacity of equipments, heat value, Tg feed calculation etc
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Q1. Vernier caliper , micrometer
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Q2. Technical skill have cnc milling, turning Also have operating turmill of mazak and seimence controller
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Q3. I have basic skill of solidwork, Autocad
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Q4. GD& T different types of tolerance
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Geometric Dimensioning and Tolerancing (GD&T) includes different types of tolerance such as position, concentricity, and profile.
• Position tolerance specifies the allowable deviation from the true position of a feature

• Concentricity tolerance controls the central axis of a cylindrical feature relative to a datum axis

• Profile tolerance defines a uniform boundary that a feature must lie within
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Q5. Drawing knowledge in frist angle projection & threrd angle projection
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Q1. Experience Field related question
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Q2. Operation related question
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Q1. Ask any questions about structural steel and its grade
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Q2. Ask about welding and its types
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