Kilburn Chemicals Shift Engineer Interview Questions and Answers

Q1. Basics of instrumentation, control system, field instrumentation, job role
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Q1. Overall plant proceess, job role, manpower handling and budget
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Q1. Family background and reason for chamge
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Q1. What is MTTR - MTBF
Ans. 
MTTR stands for Mean Time To Repair and MTBF stands for Mean Time Between Failures.
• MTTR is the average time taken to repair a failed component or system.

• MTBF is the average time between failures of a component or system.

• MTTR is usually measured in hours or days, while MTBF is also measured in hours or days.

• MTTR is an important metric in maintenance and repair operations, while MTBF is used to assess the reliability of ...read more
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Q1. What Is GMAW ?
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GMAW stands for Gas Metal Arc Welding, a welding process that uses a continuous solid wire electrode and shielding gas to create a weld.
• Uses a continuous solid wire electrode

• Requires a shielding gas to protect the weld from atmospheric contamination

• Commonly used in industries like automotive, construction, and manufacturing
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Q2. What are different between MIG & MAG ?
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MIG stands for Metal Inert Gas welding, while MAG stands for Metal Active Gas welding. The main difference lies in the type of shielding gas used.
• MIG welding uses inert gases like argon or helium to shield the weld pool from atmospheric contamination, while MAG welding uses active gases like carbon dioxide or a mixture of gases.

• MIG welding is typically used for non-ferrous metals like aluminum, while MAG welding is mor...read more
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Q3. What is WPS Procee ?
Ans. 
WPS Procee is a welding procedure specification that outlines the details of a specific welding process.
• WPS Procee includes information such as welding materials, welding parameters, preheat and post-weld heat treatment requirements.

• It is essential for ensuring consistency and quality in welding operations.

• WPS Procee is often required in industries such as construction, manufacturing, and oil & gas.

• Example: A WPS Proce...read more
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Q4. What is PQR Process ?
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PQR Process is a procedure used in welding to qualify the welding procedure specification.
• PQR stands for Procedure Qualification Record.

• It involves testing and documenting the variables used during the welding process.

• The purpose is to ensure that the welding procedure will produce the desired quality of welds.

• PQR Process is essential for ensuring the integrity and strength of welded joints.

• Examples of variables tested...read more
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Q1. Tell about yourself.
Ans. 
Experienced Senior Engineer with a strong background in software development and project management.
• Over 10 years of experience in software engineering

• Proficient in multiple programming languages such as Java, Python, and C++

• Led successful projects from conception to completion, resulting in increased efficiency and cost savings

• Strong problem-solving skills and ability to work well in a team environment
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Q2. Why you want to switch your job .
Ans. 
Seeking new challenges and opportunities for growth.
• Looking for a new environment to learn and develop new skills.

• Interested in working on different projects to broaden my experience.

• Seeking a company with better career advancement opportunities.

• Want to explore new technologies and methodologies in the industry.
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Q1. Online examination with 60 Technical questions in 60 minutes
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Online examination of 30 questions in 30 minutes

Online examination of 30 questions in 30 minutes

Q1. Personal details, background, work experience, Strengths & weakness
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Q1. Does pump have compression test? Yes
Ans. 
Yes, pump has compression test.
• Compression test is performed on pumps to check the efficiency of the pump.

• It measures the pressure generated by the pump against a closed valve.

• It helps in identifying any leaks or blockages in the pump.

• Compression test is commonly performed on centrifugal pumps.

• It is an important part of pump maintenance and troubleshooting.
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Q2. What is the highest power does pump flow? Between 500_ 780 watts .hp less than 1hp.
Ans. 
The highest power of pump flow is less than 1 horsepower, between 500-780 watts.
• The pump flow power ranges between 500-780 watts

• The power is less than 1 horsepower

• Examples of pumps with this power range include submersible pumps and centrifugal pumps
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Q1. How much Experience?
Ans. 
I have 5 years of experience as a Shift Incharge in a manufacturing company.
• I have 5 years of experience as a Shift Incharge.

• I have worked in a manufacturing company.

• I am familiar with managing shifts and coordinating operations.

• I have experience in handling a team and ensuring smooth workflow.

• I am skilled in problem-solving and decision-making in a fast-paced environment.
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Q1. Knowledge of Surveillance
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Last company details and operating system, knowledge of AI