Kalyani Forge Production Manager Interview Questions and Answers

Q1. How to make rework
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Straight to straight

Q1. Previous company work experience
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General questions from graduation subjects & questions from Quantitative aptitude. Overall paper difficulty was at medium level.

Q1. Introduce yourself. Different types of measuring instruments & their applications, least count.
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Q2. Project details done in graduation last semester.
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Q3. Applications of measuring instruments.
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Measuring instruments are used in various applications to accurately measure physical quantities.
• Quality control in manufacturing processes

• Monitoring and controlling environmental conditions

• Testing and calibration of equipment

• Research and development

• Process optimization and efficiency improvement

• Data collection and analysis

• Safety and hazard detection

• Medical diagnostics and patient monitoring
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Q4. Different types of castings & their uses.
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Different types of castings & their uses
• Sand casting: used for large and complex shapes like engine blocks

• Investment casting: used for intricate and detailed parts like jewelry

• Die casting: used for high-volume production of small to medium-sized parts like car components

• Centrifugal casting: used for cylindrical shapes like pipes and tubes

• Continuous casting: used for producing long and continuous shapes like steel bille
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Q5. Manufacturing processes & their applications.
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Manufacturing processes are techniques used to transform raw materials into finished products.
• Casting: pouring molten metal into a mold to create a solid object (e.g. automotive engine blocks)

• Machining: removing material from a workpiece using cutting tools (e.g. CNC milling)

• Forming: shaping materials through deformation (e.g. sheet metal bending)

• Joining: combining multiple parts into a single entity (e.g. welding)

• Addi...read more
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Q6. Difference between first and third angle projection in mechanical drawings.
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First angle projection and third angle projection are two different methods used in mechanical drawings to represent a 3D object on a 2D plane.
• First angle projection is commonly used in Europe and Asia, while third angle projection is commonly used in North America.

• In first angle projection, the object is placed in the first quadrant and the views are projected onto the planes surrounding the object.

• In third angle proj...read more
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Q1. Vernier caliper , micrometer
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Q2. Technical skill have cnc milling, turning Also have operating turmill of mazak and seimence controller
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Q3. I have basic skill of solidwork, Autocad
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Q4. GD& T different types of tolerance
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Geometric Dimensioning and Tolerancing (GD&T) includes different types of tolerance such as position, concentricity, and profile.
• Position tolerance specifies the allowable deviation from the true position of a feature

• Concentricity tolerance controls the central axis of a cylindrical feature relative to a datum axis

• Profile tolerance defines a uniform boundary that a feature must lie within
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Q5. Drawing knowledge in frist angle projection & threrd angle projection
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Q1. Production realated
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Q2. Mechanical engineering
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Q3. Machine operated
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Q4. Lathe machine operated
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Q5. Lathe machine maintenance
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Q1. Star delta starter
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Q2. Dol rdol starter
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