Jonson Rubber Industries Production & Quality Engineer Interview Questions and Answers

I have 5 years of experience in production engineering.

• I have worked in the production engineering field for 5 years.

• My experience includes optimizing production processes and improving efficiency.

• I have successfully implemented cost-saving measures in previous roles.

• I have a strong understanding of manufacturing principles and technologies.

• I have experience working with cross-functional teams to achieve production goa

Manpower can be effectively handled by proper planning, communication, training, and motivation.

• Develop a clear organizational structure and job roles

• Communicate effectively with the team to ensure understanding of goals and expectations

• Provide necessary training and resources for skill development

• Motivate and reward employees for their hard work and achievements

• Regularly evaluate performance and provide feedback for i

Salary expectations are based on industry standards, experience, and location.

• Research industry standards for Production Engineers in your area

• Consider your level of experience and skills

• Factor in the cost of living in the location of the job

• Be prepared to negotiate based on benefits and perks offered

• Provide a range rather than a specific number

OEE calculation is a measure of manufacturing productivity that combines availability, performance, and quality metrics.

• OEE stands for Overall Equipment Effectiveness

• It is calculated by multiplying availability, performance, and quality percentages

• OEE helps identify areas for improvement in manufacturing processes

• Example: If a machine has 90% availability, 95% performance, and 98% quality, its OEE would be 83.79%

• OEE is...read more

Poka yoke is a technique used in manufacturing to prevent errors, while CAPA stands for Corrective and Preventive Action.

• Poka yoke is a Japanese term meaning 'mistake-proofing' or 'error-proofing'. It involves designing a process or system in a way that prevents mistakes or errors from occurring.

• Poka yoke techniques can include using sensors, alarms, or physical devices to detect and prevent errors.

• For example, a poka ...read more

Production is the process of creating goods or services, while productivity is the measure of efficiency in producing those goods or services.

• Production refers to the creation of goods or services, while productivity measures the efficiency of that production.

• Production is a process, while productivity is a measure.

• Production can be increased by adding more resources, while productivity can be increased by improving pr...read more

TPM stands for Total Productive Maintenance and JH stands for Job Hazard Analysis. JH 7 steps are the steps involved in conducting a JH analysis.

• TPM is a maintenance strategy aimed at maximizing the productivity of equipment and minimizing downtime.

• JH is a safety analysis technique used to identify potential hazards in a job or task.

• JH 7 steps involve breaking down a job into steps, identifying potential hazards, deter...read more

Check sheet is a tool used to collect and analyze data. WSQC, SWC, and WES are not commonly used acronyms in relation to production engineering.

• Check sheet is a simple data collection tool used to track defects or issues in a process

• WSQC, SWC, and WES are not commonly used acronyms in production engineering

• However, there are similar tools like the 5S methodology or the DMAIC process for continuous improvement

7QC tools check sheet is a document used to collect and analyze data, while Pareto diagram is a graphical representation of the data.

• 7QC tools check sheet is used to identify and solve problems in production processes

• It helps in collecting and analyzing data related to the process

• Pareto diagram is a bar graph that shows the relative frequency or size of problems in descending order of importance

• It helps in identifying ...read more

Rejection handling is the process of identifying and addressing rejected products. Red bin analysis is a method of analyzing rejected products to determine the cause of rejection.

• Rejection handling involves identifying and segregating rejected products

• Red bin analysis involves analyzing rejected products to determine the root cause of rejection

• The data collected during red bin analysis can be used to improve production...read more

Manpower handling refers to managing and organizing the workforce in a production environment.

• It involves recruiting, training, and scheduling employees

• Ensuring safety and compliance with regulations

• Motivating and supervising workers

• Optimizing productivity and efficiency

• Dealing with conflicts and resolving issues

• Examples include managing a production line, overseeing a team of technicians, or coordinating shifts in a f

Kaizen is a Japanese term for continuous improvement while CAPA stands for Corrective and Preventive Action.

• Kaizen involves making small, incremental improvements to processes and systems over time.

• CAPA is a process used to identify and address the root cause of a problem or nonconformity.

• Kaizen and CAPA are both important tools for improving quality and efficiency in manufacturing and other industries.

• Examples of kaiz...read more

Efficiency in production engineering refers to the ratio of output to input.

• Efficiency is a measure of how well resources are utilized in the production process.

• It is calculated as the ratio of output to input.

• Higher efficiency means more output is produced with the same amount of input.

• Efficiency can be improved by optimizing processes, reducing waste, and increasing automation.

• For example, reducing the time it takes ...read more

4m changing formats refers to the process of changing the format of a production line from one product to another.

• It involves reconfiguring the machinery and equipment to accommodate the new product

• It may require changing the packaging, labeling, and other materials used in the production process

• It is a common practice in manufacturing to increase efficiency and flexibility

• Example: Changing a production line from makin

KPI instruction refers to the guidelines or rules that define how key performance indicators (KPIs) should be measured and reported.

• KPI instruction provides a framework for measuring and reporting KPIs consistently and accurately.

• It outlines the specific metrics that should be tracked and how they should be calculated.

• KPI instruction also includes guidelines for setting targets and benchmarks for KPIs.

• Examples of KPI i...read more

ISO-TS audit is a quality management system audit for automotive industry.

• ISO-TS audit is a quality management system audit for automotive industry

• It is based on ISO 9001 standard and specific requirements for automotive industry

• It focuses on ensuring product quality, safety, and customer satisfaction

• It involves auditing the entire production process from design to delivery

• Examples of ISO-TS audit include audits of car

Line and machining processing are methods used in manufacturing to produce products efficiently and accurately.

• Line processing involves a series of steps in which a product is assembled or produced in a linear fashion.

• Machining processing involves the use of machines to shape and cut materials into specific shapes and sizes.

• Both methods are used to increase efficiency and accuracy in manufacturing processes.

• Examples of...read more

Reducing machining cycle time can be achieved by optimizing tool paths, using high-speed machining techniques, implementing automation, and improving machine maintenance.

• Optimize tool paths to reduce unnecessary movements and minimize idle time.

• Utilize high-speed machining techniques to increase cutting speeds and feed rates.

• Implement automation such as robotic loading and unloading to reduce manual handling time.

• Regul...read more

To reduce air cutting from machine with ECRS Methodology, adjust cutting parameters, optimize tool paths, use high-quality cutting tools, and implement proper maintenance.

• Adjust cutting parameters such as speed, feed rate, and depth of cut to minimize air cutting.

• Optimize tool paths to ensure efficient cutting and reduce unnecessary movements.

• Use high-quality cutting tools that are sharp and well-maintained to improve ...read more