Johoku Manufacturing Interview Questions and Answers

Q1. What make is another company?
View 1 more answer
Q2. What is the salary of a junior engineer?
View 1 more answer

Q1. What is the poka yoke ?
Add your answer
Q2. What products is the company making?
View 1 more answer

Q1. What is the kaizen ?
Add your answer
Q2. What is the SWCT ?
Add your answer

Q1. Can you provide an introduction about yourself?
Ans. 
Experienced engineer with a background in mechanical and electrical engineering, specializing in project management and problem-solving.
• Bachelor's degree in Mechanical Engineering from XYZ University

• 5+ years of experience working in the automotive industry

• Proficient in CAD software such as SolidWorks and AutoCAD

• Led a team of engineers to successfully launch a new product line
Answered by AI
Add your answer
Q2. What is the organizational structure of the toolroom?
Ans. 
The toolroom is typically organized in a hierarchical structure with a manager overseeing toolmakers and machinists.
• Typically led by a Toolroom Manager who oversees the operations

• Toolmakers and machinists report to the Toolroom Manager

• May have specialized teams for different types of tools or machinery

• Collaborates closely with engineering and production departments
Answered by AI
Add your answer

Q1. Organization structure
Add your answer
Q2. What is the process of mold maintenance?
Ans. 
Mold maintenance involves regular cleaning, inspection, and repair of molds used in manufacturing processes.
• Regularly clean molds to prevent buildup of residue or contaminants

• Inspect molds for wear and tear, cracks, or other damage

• Repair any issues found during inspection to ensure molds function properly

• Store molds properly when not in use to prevent damage or contamination
Answered by AI
Add your answer

Encourage a positive culture that fosters the development of new ideas and activities for improvement.

Q1. What is the difference between corrective action and preventive action?
Ans. 
Corrective action is taken to address an existing issue, while preventive action is taken to avoid potential issues in the future.
• Corrective action is reactive, addressing problems that have already occurred.

• Preventive action is proactive, aiming to prevent problems from happening in the first place.

• Corrective action focuses on fixing the root cause of a problem.

• Preventive action focuses on identifying and eliminating ...read more
Answered by AI
Add your answer
Q2. What are the differences between preventive maintenance and predictive maintenance?
Ans. 
Preventive maintenance is scheduled maintenance performed on a regular basis to prevent breakdowns, while predictive maintenance uses data and analytics to predict when equipment will fail.
• Preventive maintenance is scheduled at regular intervals to prevent breakdowns.

• Predictive maintenance uses data and analytics to predict when equipment will fail.

• Preventive maintenance is time-based, while predictive maintenance is c...read more
Answered by AI
Add your answer

Q1. What is breakdown maintenance?
Ans. 
Breakdown maintenance is a type of maintenance where equipment is only repaired after it has broken down.
• Breakdown maintenance is reactive in nature, as repairs are only done after a breakdown occurs.

• It can lead to increased downtime and production losses.

• This type of maintenance is usually more costly compared to preventive maintenance.

• Examples include fixing a machine only when it stops working or repairing a vehicle
Answered by AI
Add your answer
Q2. What is the frequency of preventive maintenance?
Ans. 
The frequency of preventive maintenance varies depending on the equipment and industry standards.
• Frequency of preventive maintenance is typically determined by equipment manufacturer recommendations.

• Some industries may have specific regulations or standards that dictate the frequency of preventive maintenance.

• Factors such as usage, environmental conditions, and criticality of the equipment can also influence the freque...read more
Answered by AI
Add your answer

Q1. Lifter pad and lifter different
Ans. 
Lifter pad and lifter are different components used in mechanical systems.
• Lifter pad is a component used to support and lift heavy objects, while lifter is a device used to lift and move objects vertically.

• Lifter pads are often made of rubber or other materials to provide cushioning and grip, while lifters can be hydraulic, pneumatic, or mechanical.

• Lifter pads are stationary and provide a stable base for lifting, while...read more
Answered by AI
Add your answer
Q2. What is the frequency of tool life
Ans. 
The frequency of tool life refers to how often a tool needs to be replaced or maintained.
• Frequency of tool life is determined by factors such as material being worked on, cutting speed, and tool material.

• Higher cutting speeds or harder materials may require more frequent tool changes.

• Regular maintenance and monitoring can help extend tool life and reduce frequency of replacements.
Answered by AI
Add your answer

Q1. What is 5 core tool , 7 qc tool , 8 D , why why analysis
Ans. 
Core tools and techniques used in quality engineering include 5 core tools, 7 QC tools, 8D methodology, and the Why-Why analysis.
• 5 Core Tools: APQP, PPAP, FMEA, MSA, SPC

• 7 QC Tools: Check sheets, Pareto charts, Cause-and-effect diagrams, Histograms, Scatter diagrams, Control charts, Flowcharts

• 8D Methodology: Eight disciplines problem solving approach used to identify, correct, and prevent recurring problems

• Why-Why Analy...read more
Answered by AI
Add your answer
Q2. What is the role of company in DWM
Ans. 
The role of a company in Design for Manufacturability (DWM) is to ensure that products are designed in a way that makes them easy and cost-effective to manufacture.
• Ensuring that product designs are optimized for efficient manufacturing processes

• Collaborating with design and manufacturing teams to identify and address potential manufacturing challenges early in the design phase

• Implementing design guidelines and best pra...read more
Answered by AI
Add your answer
Q3. What is MSA and SPC explain
Ans. 
MSA stands for Measurement System Analysis and SPC stands for Statistical Process Control.
• MSA is a method used to assess the measurement system variation to ensure data accuracy.

• SPC is a method used to monitor and control a process through statistical analysis.

• MSA includes Gage R&R studies to evaluate the measurement system's repeatability and reproducibility.

• SPC involves using control charts to detect any variatio...read more
Answered by AI
Add your answer

Q1. What is process quality
Ans. 
Process quality refers to the level of consistency, accuracy, and effectiveness in the execution of a particular process.
• Process quality is about ensuring that a specific process consistently meets the desired standards and requirements.

• It involves identifying and eliminating defects, errors, and variations in the process to improve overall quality.

• Process quality can be measured using metrics such as defect rates, cyc...read more
Answered by AI
Add your answer
Q2. 8D explain.
Ans. 
8D is a problem-solving methodology used in quality management to identify, correct, and prevent recurring problems.
• 8D stands for 8 disciplines, each representing a step in the problem-solving process

• Steps include defining the problem, forming a team, identifying root causes, implementing corrective actions, and preventing recurrence

• Example: A manufacturing company uses 8D to address a recurring defect in their product
Answered by AI
Add your answer

Knowledgeable and fully focused on work-related matters.

My attitude contributes positively to the organization.

It is a privilege to hold my position. I work smart and am a hard worker.

Q1. How can I effectively impress my hires and ensure their satisfaction? Hopefullness, ability
Add your answer
Q2. Please Explore my resume after deicide to give me a job opportunity.
Add your answer

Q1. Which me like you, Kindness
Add your answer

Q1. My self introduction
Add your answer
Q2. My kell skills
Add your answer
Q3. Department relative
Add your answer
Q4. Job and mangement
Add your answer

Q1. My job relative
Add your answer
Q2. Utility maintenance relative
Add your answer

It been from your studies and some from general knowledge and few are technical

GD is about the new technology in automotive industry

Q1. It's about me and my family
Add your answer
Q2. Technical questions from polymer materials
Add your answer
Q3. My experience in industry
Ans. 
I have 5 years of experience working in the automotive industry as a mechanical engineer.
• Designed and implemented new components for vehicles

• Performed testing and analysis on vehicle systems

• Collaborated with cross-functional teams to solve engineering challenges
Answered by AI
Add your answer

Q1. Explanation about my projects
Ans. 
I have worked on various projects including designing a new software system for a manufacturing company and implementing a renewable energy solution for a community.
• Designed and implemented a new software system for a manufacturing company to streamline production processes

• Developed a renewable energy solution for a community by installing solar panels and wind turbines

• Collaborated with a team of engineers to optimize ...read more
Answered by AI
Add your answer
Q2. How is injection molding machine working and new technology development in machine's
Ans. 
Injection molding machine works by melting plastic pellets and injecting the molten material into a mold to create a solid object.
• Plastic pellets are fed into a heated barrel where they are melted

• The molten plastic is then injected into a mold cavity under high pressure

• The plastic cools and solidifies in the mold, taking its shape

• New technology developments include faster cycle times, improved energy efficiency, and en...read more
Answered by AI
Add your answer