10+ PCM Group Of Industries Interview Questions and Answers

The latest edition of FMEA is the AIAG & VDA FMEA Handbook, which combines the best practices from both AIAG and VDA methodologies.

• The latest edition of FMEA is the AIAG & VDA FMEA Handbook, released in 2019.

• It combines the best practices from both AIAG and VDA methodologies.

• The new edition emphasizes risk management and prevention rather than detection.

• It includes updated severity, occurrence, and detection ratings, as well as new risk priority numbers (RPN).

Precision is better for process accuracy as it focuses on consistency and repeatability.

• Precision ensures that measurements or results are consistently close to each other.

• Accuracy refers to how close a measurement is to the true value.

• A process can be precise but not accurate if the measurements are consistently off by the same amount.

• For example, in manufacturing, precision is crucial for ensuring consistent product quality.

• Accuracy is important in fields like medicine wher...read more

Answers to questions related to QMS Engineer position

• IQA procedure is the process of inspecting and verifying the quality of incoming materials or products

• FMEA methodology is a risk assessment tool used to identify and mitigate potential failures in a process or product

• Last NC's of ISO 9001:2015 audit refers to the most recent non-conformities found during an audit of the company's quality management system

• Documents created in last company may include quality manuals, procedu...read more

Precision refers to the closeness of measurements to each other, while accuracy refers to the closeness of measurements to the true value.

• Precision is about consistency and reproducibility of measurements.

• Accuracy is about how close measurements are to the true value.

• A diagram can show a target with multiple shots clustered closely together (precision) but not necessarily near the bullseye (accuracy).

Core tools are a set of techniques and methodologies used in quality management to ensure product and process quality.

• Core tools include tools like FMEA (Failure Mode and Effects Analysis), Control Plans, SPC (Statistical Process Control), MSA (Measurement System Analysis), and PPAP (Production Part Approval Process).

• These tools help in identifying and addressing potential quality issues, monitoring and controlling processes, and ensuring compliance with quality standards.

• Cor...read more

OEE stands for Overall Equipment Efficiency. It is a measure of how effectively a production line or machine is utilized.

• OEE is calculated by multiplying Availability, Performance, and Quality factors.

• Availability measures the percentage of time the machine is available for production.

• Performance measures the speed at which the machine operates compared to its maximum potential.

• Quality measures the percentage of good-quality products produced by the machine.

• OEE = Availability...read more

OEE stands for Overall Equipment Effectiveness, a measure of how well a manufacturing process is utilized. 5S is a workplace organization method focusing on efficiency and safety.

• OEE is calculated by multiplying Availability, Performance, and Quality percentages.

• 5S stands for Sort, Set in order, Shine, Standardize, Sustain.

• OEE helps identify areas for improvement in manufacturing processes.

• 5S aims to improve efficiency, safety, and organization in the workplace.

• Example: OEE o...read more

Line balancing is the process of evenly distributing work tasks among production line workers to optimize efficiency.

• Line balancing aims to minimize idle time and maximize productivity.

• It involves analyzing the tasks required in a production process and assigning them to workers in a way that minimizes bottlenecks.

• The goal is to achieve a smooth flow of work and ensure that no worker is overloaded while others are idle.

• Line balancing can be achieved through various techniques...read more

OEE can be calculated by multiplying Availability, Performance, and Quality.

• Calculate Availability: (Operating Time - Downtime) / Operating Time

• Calculate Performance: (Ideal Cycle Time * Total Count) / Operating Time

• Calculate Quality: Good Count / Total Count

• Multiply Availability, Performance, and Quality to get OEE

• Example: Availability = (400 - 50) / 400 = 0.875, Performance = (2 * 350) / 400 = 1.75, Quality = 300 / 350 = 0.857, OEE = 0.875 * 1.75 * 0.857 = 1.27