10+ ISMT Interview Questions and Answers

Tubes are used for fluids and gases, while pipes are used for structural purposes.

• Tubes have a smaller diameter than pipes.

• Tubes are often used in industries like pharmaceuticals and food processing.

• Pipes are commonly used in construction and infrastructure projects.

• Tubes are often seamless, while pipes can be either seamless or welded.

• Tubes are more flexible than pipes.

Slip factor formula is (N1-N2)/N1 and Q factor formula is Q = Qh/Ql

• Slip factor is used to measure the difference between synchronous speed and actual speed of a motor

• Q factor is used to measure the quality of a resonant circuit

• N1 and N2 are the synchronous speed and actual speed of the motor respectively

• Qh and Ql are the high and low energy stored in the resonant circuit respectively

The least count of measurement instruments like dial gauge, caliper, and micrometer and how to use them.

• Dial gauge typically has a least count of 0.01 mm and is used to measure small distances or thicknesses.

• Calipers usually have a least count of 0.02 mm and are used for measuring lengths and diameters.

• Micrometers have a least count of 0.01 mm and are used for precise measurements of small dimensions.

Drawing force is the force required to pull a tube through a die or a mandrel.

• Drawing force is an important parameter in tube drawing process.

• It is the force required to pull a tube through a die or a mandrel.

• It is influenced by various factors such as material properties, die angle, lubrication, etc.

• Higher drawing force indicates higher deformation and can lead to defects like cracking or tearing.

• Drawing force can be measured using load cells or sensors.

• Optimizing drawing fo...read more

Heat treatment is a process of heating and cooling metals to alter their physical and mechanical properties.

• The process involves heating the metal to a specific temperature and holding it there for a certain amount of time.

• The metal is then cooled at a controlled rate to achieve the desired properties.

• Heat treatment can be used to increase the hardness, strength, toughness, and ductility of metals.

• Examples of heat treatment processes include annealing, quenching, tempering, a...read more

Tempering and quenching are heat treatment processes used to alter the properties of metals.

• Tempering involves heating the metal to a specific temperature and then cooling it in order to reduce brittleness and increase toughness.

• Quenching is the rapid cooling of a metal in water, oil, or air to increase hardness and strength.

• Both processes are commonly used in the manufacturing of tools, knives, and other metal components.

Questions related to engineering concepts such as Pascal law, gears, and thermodynamics.

• Pascal's law states that pressure applied to a fluid in a closed container is transmitted equally in all directions.

• Types of gears include spur, helical, bevel, worm, and rack and pinion.

• Kw is the unit of real power while Kva is the unit of apparent power.

• The laws of thermodynamics include the first law (conservation of energy), second law (entropy always increases), and third law (absolut...read more

DC motors use direct current to generate rotational motion, while AC motors use alternating current.

• DC motors have a commutator and brushes to switch the current direction, while AC motors do not.

• AC motors are more commonly used in household appliances, while DC motors are used in electric vehicles and industrial machinery.

• Examples of DC motors include brushed and brushless motors, while examples of AC motors include induction and synchronous motors.

There are various types of steel with different chemical compositions, each with unique properties and uses.

• Carbon Steel - primarily composed of iron and carbon

• Alloy Steel - contains additional elements such as manganese, nickel, and chromium

• Stainless Steel - contains at least 10.5% chromium and low carbon content

• Tool Steel - high carbon content and additional elements such as tungsten and vanadium

• High-Speed Steel - contains tungsten, molybdenum, and cobalt for high-temperatu...read more

The pipe weight formula for steel is based on the dimensions of the pipe.

• The formula is: (outer diameter - wall thickness) x wall thickness x 0.02466 = kg/meter

• The weight of the pipe can also be calculated using the density of steel and the volume of the pipe.

• Different types of steel have different densities, so the weight formula may vary depending on the type of steel used.

Material defects can be classified into various types based on their nature and impact on the product.

• Dimensional defects - variations in size or shape

• Surface defects - scratches, cracks, pits, etc.

• Physical defects - porosity, inclusions, voids, etc.

• Chemical defects - impurities, contamination, etc.

• Performance defects - failure to meet functional requirements

• Examples - warped plastic parts, corroded metal components, stained fabrics, etc.

Resistance is the measure of opposition to the flow of electric current in a material.

• Resistance is caused by collisions between electrons and atoms in a material.

• It is measured in ohms (Ω).

• Resistance can be calculated using Ohm's Law: R = V/I, where R is resistance, V is voltage, and I is current.

• Materials with high resistance are called insulators, while materials with low resistance are called conductors.

• Examples of conductors include metals like copper and aluminum, while...read more

Current is the flow of electric charge in a circuit.

• Current is measured in amperes (A).

• It is caused by the movement of electrons or other charged particles.

• Current can flow in both directions in an alternating current (AC) circuit.

• In a direct current (DC) circuit, current flows in only one direction.

• Current can be calculated using Ohm's Law: I = V/R, where I is the current, V is the voltage, and R is the resistance.

• Examples of current include the flow of electricity in a ligh...read more

Heat treatment is a process of heating and cooling metals to alter their physical and mechanical properties.

• Heat treatment is used to improve the strength, hardness, toughness, and ductility of metals.

• It involves heating the metal to a specific temperature and holding it there for a certain amount of time.

• The metal is then cooled at a specific rate to achieve the desired properties.

• Different types of heat treatment include annealing, quenching, tempering, and normalizing.

• Exam...read more

I studied various subjects related to electrical engineering in my college.

• Electrical Machines

• Power Electronics

• Control Systems

• Electrical Measurements and Instrumentation

• Electromagnetic Theory

• Digital Electronics

• Microprocessors and Microcontrollers

• Power Systems

• Renewable Energy Sources

• Electrical Circuit Analysis

Heat treatment is a process of heating and cooling metals to alter their physical and mechanical properties.

• Annealing

• Normalizing

• Quenching

• Tempering

• Case hardening

• Martempering

• Austempering

My specialty is in troubleshooting and repairing mechanical equipment, with a focus on preventative maintenance.

• Skilled in diagnosing and resolving mechanical issues

• Experienced in performing routine maintenance tasks

• Proficient in reading technical manuals and schematics

• Familiar with a variety of tools and equipment

• Able to work independently or as part of a team

• Examples: repairing pumps, replacing bearings, troubleshooting conveyor systems

There are two types of current - AC and DC.

• AC stands for Alternating Current and changes direction periodically.

• DC stands for Direct Current and flows in one direction only.

• AC is used for power transmission over long distances while DC is used for electronic devices.

• Examples of AC sources include power grids and generators while batteries are a common source of DC.

• AC voltage can be stepped up or down using transformers while DC voltage cannot be easily transformed.

• AC is more ...read more