GHCL Limited Senior Process Engineer Interview Questions and Answers

Q1. What Is GMAW ?
Ans. 
GMAW stands for Gas Metal Arc Welding, a welding process that uses a continuous solid wire electrode and shielding gas to create a weld.
• Uses a continuous solid wire electrode

• Requires a shielding gas to protect the weld from atmospheric contamination

• Commonly used in industries like automotive, construction, and manufacturing
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Q2. What are different between MIG & MAG ?
Ans. 
MIG stands for Metal Inert Gas welding, while MAG stands for Metal Active Gas welding. The main difference lies in the type of shielding gas used.
• MIG welding uses inert gases like argon or helium to shield the weld pool from atmospheric contamination, while MAG welding uses active gases like carbon dioxide or a mixture of gases.

• MIG welding is typically used for non-ferrous metals like aluminum, while MAG welding is mor...read more
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Q3. What is WPS Procee ?
Ans. 
WPS Procee is a welding procedure specification that outlines the details of a specific welding process.
• WPS Procee includes information such as welding materials, welding parameters, preheat and post-weld heat treatment requirements.

• It is essential for ensuring consistency and quality in welding operations.

• WPS Procee is often required in industries such as construction, manufacturing, and oil & gas.

• Example: A WPS Proce...read more
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Q4. What is PQR Process ?
Ans. 
PQR Process is a procedure used in welding to qualify the welding procedure specification.
• PQR stands for Procedure Qualification Record.

• It involves testing and documenting the variables used during the welding process.

• The purpose is to ensure that the welding procedure will produce the desired quality of welds.

• PQR Process is essential for ensuring the integrity and strength of welded joints.

• Examples of variables tested...read more
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Q1. Tell about yourself.
Ans. 
Experienced Senior Engineer with a strong background in software development and project management.
• Over 10 years of experience in software engineering

• Proficient in multiple programming languages such as Java, Python, and C++

• Led successful projects from conception to completion, resulting in increased efficiency and cost savings

• Strong problem-solving skills and ability to work well in a team environment
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Q2. Why you want to switch your job .
Ans. 
Seeking new challenges and opportunities for growth.
• Looking for a new environment to learn and develop new skills.

• Interested in working on different projects to broaden my experience.

• Seeking a company with better career advancement opportunities.

• Want to explore new technologies and methodologies in the industry.
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Q1. Distillation, reaction, solid handling
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Q2. Anf,drayer pkg system
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Q3. WFE , LLE tower & utility lineup
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Q4. DCS handling & troubleshooting
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Q1. Company ralated and policy
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Q1. Tell about the pervious experience ? why you join BASF
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Q1. Tell me about pervious work process in software's
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2 h online assesment + recording answers via webcam

Q1. Cooling Tower Calculation, Material Balance,Heat Balance Etc.
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Q1. Heat exchanger design, Distillation Design,Tray Efficiency,HAZOP,PSSR,PHA, COMPRESSOR & ANTISURGE PHENOMENA,STEAM TURBINES POWER CALCULATION ETC.
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Basic questions of aptitude test

Q1. Pump detail questions
Ans. Characteristics curve Impeller speed fluid velocity relationship
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Q2. Compressor basic data
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Q3. Plate type heat exchanger
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Q1. 1. Basic questions on Instrumentation 2. Selection of MOC 3. Hazardous area classification 4. Improvements in Process safety through automation 5. Size of projects and team handled 6. Resource management
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Q1. This round was with Site head. He basically asked questions related to MOC selection and HAC
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Q1. This round was with VP Manufacturing. He asked questions related to SIL classification & application, Improvements I have done in Process safety areas and IIoT projects
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Q1. Manpower management, Skill development of team, Crisis management
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