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The machine size depends on the type of lathe machine being operated.
The size of a lathe machine can range from small tabletop models to large industrial machines.
The size of the machine determines the maximum size of the workpiece that can be machined.
The operator should be familiar with the size and capacity of the machine to ensure safe and efficient operation.
The size of a lathe machine can vary depending on its purpose and capacity.
Lathe machines come in different sizes ranging from small benchtop models to large industrial machines.
The size of a lathe machine is usually determined by its swing over bed and distance between centers.
For example, a small benchtop lathe may have a swing over bed of 8 inches and a distance between centers of 12 inches, while a large industrial...
The size of a lathe machine can vary depending on its purpose and capacity.
Lathe machines come in different sizes, ranging from small benchtop models to large industrial machines.
The size of a lathe machine is usually determined by the maximum diameter and length of the workpiece it can handle.
For example, a small benchtop lathe may have a swing over bed of 8 inches and a distance between centers of 12 inches, while a ...
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I applied via Recruitment Consultant and was interviewed before Dec 2018. There were 3 interview rounds.
PPAP submission is the final phase of APQP.
PPAP submission is the final step in the APQP process.
It involves submitting a Production Part Approval Process (PPAP) to the customer.
PPAP includes documentation and samples that demonstrate the product meets customer requirements.
PPAP submission is necessary before production can begin.
PPAP submission is a critical step in ensuring product quality and customer satisfaction.
APQP consists of five phases, with PPAP being submitted in the fourth phase.
APQP stands for Advanced Product Quality Planning.
The five phases of APQP are: Planning and Program Definition, Product Design and Development, Process Design and Development, Product and Process Validation, and Launch, Feedback, Assessment, and Corrective Action.
PPAP stands for Production Part Approval Process.
PPAP is submitted in the fourth p...
To make a PPT, use a software like PowerPoint or Google Slides and follow a structure with clear and concise content.
Choose a template or create your own design
Add relevant and visually appealing images
Use bullet points and short sentences
Practice your presentation before presenting
Include a conclusion and call to action
Process audit involves reviewing and evaluating a company's procedures and policies to ensure they are effective and efficient.
Identify the process to be audited
Define the audit objectives and scope
Select the audit team and assign roles
Gather and analyze data
Identify areas for improvement
Develop and implement corrective actions
Monitor and follow up on corrective actions
Document the audit findings and recommendations
When a customer complaint arises, I listen attentively, empathize with their concerns, investigate the issue, propose a solution, and follow up to ensure satisfaction.
Listen attentively to the customer's complaint
Empathize with their concerns and show understanding
Investigate the issue by gathering relevant information
Propose a solution or offer alternatives to address the complaint
Follow up with the customer to ensure...
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Gauges and fixtures should be developed during the design phase of NPD to ensure quality and efficiency.
Identify critical dimensions and tolerances early on
Develop gauges and fixtures to measure and verify these dimensions
Test and refine gauges and fixtures throughout the design process
Ensure gauges and fixtures are compatible with manufacturing processes
Finalize gauges and fixtures before production begins
I applied via Recruitment Consultant and was interviewed in Aug 2020. There was 1 interview round.
The number of tillers that can be sold depends on market demand, production capacity, and competition.
Market demand is a key factor in determining the number of tillers that can be sold.
Production capacity also plays a role in determining the number of tillers that can be sold.
Competition from other companies selling tillers can impact sales.
Factors such as pricing, quality, and marketing strategies can also affect sal...
7QC tools are a set of quality control tools used to identify and solve quality problems in manufacturing processes.
7QC tools include Pareto chart, cause-and-effect diagram, control chart, histogram, scatter diagram, flowchart, and check sheet.
They help in identifying and analyzing quality problems, determining root causes, and implementing corrective actions.
They are used to improve product quality, reduce defects, an...
PPAP and APQP are quality management systems used in manufacturing.
PPAP stands for Production Part Approval Process and is used to ensure that manufactured parts meet customer requirements.
APQP stands for Advanced Product Quality Planning and is used to plan and manage the design and development of new products.
Both systems are commonly used in the automotive industry but can be applied to other manufacturing industrie...
Pareto is a principle that states 80% of effects come from 20% of causes.
Also known as the 80/20 rule
Used in business to identify the most important factors
Can be applied to various fields such as economics, engineering, and social sciences
Example: 80% of a company's profits come from 20% of its customers
OEE can be calculated by multiplying Availability, Performance, and Quality percentages.
Calculate Availability by dividing Operating Time by Planned Production Time.
Calculate Performance by dividing Actual Production by Maximum Production.
Calculate Quality by dividing Good Units by Total Units Produced.
Multiply Availability, Performance, and Quality percentages to get OEE.
I applied via Naukri.com and was interviewed in Nov 2022. There were 4 interview rounds.
Understanding technical repair processes and theoretical knowledge is crucial for a Junior Engineer role.
Familiarity with basic engineering principles, such as Ohm's Law in electrical engineering.
Experience in troubleshooting mechanical systems, like identifying issues in a hydraulic pump.
Knowledge of software tools for design and simulation, such as AutoCAD or MATLAB.
Ability to read and interpret technical drawings an...
I applied via Referral and was interviewed in Jun 2021. There were 3 interview rounds.
I appeared for an interview in Sep 2023.
Bending movement in a simple supported beam refers to the deformation caused by external loads, resulting in curvature along the length of the beam.
Bending movement is caused by external loads applied to a beam, resulting in stress and deformation.
The beam experiences tension on one side and compression on the other, leading to curvature.
The maximum bending moment occurs at the center of the beam, where the curvature i...
The units of strain are dimensionless.
Strain is a measure of deformation or change in shape of a material.
It is calculated as the change in length divided by the original length.
Since strain is a ratio of lengths, it is dimensionless.
Common units for strain include microstrain (με) and parts per million (ppm).
Stress is a physical, mental, or emotional factor that causes bodily or mental tension.
Stress can be caused by various factors such as work pressure, relationship issues, financial problems, or health concerns.
It can manifest in physical symptoms like headaches, muscle tension, or stomach issues.
Chronic stress can lead to long-term health problems like heart disease, depression, or anxiety disorders.
I applied via Walk-in
Initial data required to build a Gear box
Design specifications and requirements
Type of gear system (e.g. spur, helical, bevel, etc.)
Power and torque requirements
Gear ratios and speed requirements
Material selection for gears and housing
Lubrication system design
Manufacturing and assembly processes
Quality control and testing procedures
The material chosen for the shaft and gear depends on factors such as load, speed, and operating conditions.
Consider the load and speed requirements of the shaft and gear.
Evaluate the operating conditions, such as temperature and corrosion resistance.
Common materials for shafts include steel, stainless steel, and titanium.
Common materials for gears include steel, cast iron, and bronze.
The material selection should ensu...
I applied via Walk-in and was interviewed in Dec 2022. There were 3 interview rounds.
Line balancing is the process of evenly distributing workload among workstations in a production line to optimize efficiency.
Line balancing aims to minimize idle time and maximize productivity
It involves assigning tasks to workstations based on their processing times
Example: In a manufacturing plant, line balancing ensures each workstation has a similar amount of work to do
Assembly balancing is the process of optimizing the work distribution among different workstations to improve efficiency and productivity.
Assembly balancing involves assigning tasks to different workstations in a way that minimizes idle time and maximizes throughput.
It helps in achieving a smooth flow of work and prevents bottlenecks in the production process.
Factors considered in assembly balancing include task time, ...
Cycle time is the total time it takes to complete a process, while tact time is the time it takes to produce one unit.
Cycle time includes all the time spent on a process, including wait time and processing time.
Tact time is the rate at which a product must be produced to meet customer demand.
For example, if a process takes 10 minutes to complete and the customer demand is 100 units per hour, the tact time would be 0.6 ...
Production is the process of creating goods or services, while quality refers to the standard of those goods or services.
Production involves the manufacturing or creation of goods or services.
Quality refers to the standard or level of excellence of those goods or services.
Production and quality are closely linked as the goal is to produce high-quality products efficiently.
Examples: In a manufacturing plant, production ...
OLE stands for Overall Equipment Effectiveness and OEE stands for Overall Labor Effectiveness.
OLE measures the overall performance of equipment in a manufacturing plant.
OEE measures the overall performance of labor in a manufacturing plant.
Both metrics are used to identify areas for improvement and optimize efficiency.
Example: OLE can help identify equipment downtime and OEE can help identify labor productivity issues.
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