Excel Industries Senior Production Officer Interview Questions and Answers for Experienced

Q1. Please tell us about yourself
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Q2. Describe your production process
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Q3. What are steps of cleaning and sanitization
Ans. 
Cleaning and sanitization involves several steps to ensure a safe and hygienic environment.
• Remove any visible dirt or debris from the surface

• Wash the surface with soap and water

• Rinse the surface thoroughly

• Apply a disinfectant to kill germs and bacteria

• Allow the surface to air dry

• Regularly clean and sanitize high-touch surfaces like doorknobs, light switches, and countertops
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Q4. What is OEE? How do you calculate OEE?
Ans. 
OEE stands for Overall Equipment Effectiveness. It is a measure of how well a manufacturing process is performing.
• OEE is calculated by multiplying Availability, Performance, and Quality.

• Availability = (Operating Time / Planned Production Time) * 100%

• Performance = (Ideal Cycle Time / Total Count) * 100%

• Quality = (Good Count / Total Count) * 100%

• OEE = Availability * Performance * Quality

• For example, if a machine operates...read more
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Q5. What is process of restarting the line after maintenance activity?
Ans. 
The process of restarting the line after maintenance involves thorough inspection, testing, and coordination with various departments.
• Inspect the equipment to ensure it is in proper working condition

• Test the machinery to confirm it is functioning correctly

• Coordinate with maintenance team to address any issues that may arise

• Communicate with production team to ensure smooth transition back to operation
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Q6. What are documents you maintain?
Ans. 
I maintain various production documents to ensure smooth operations.
• Production schedules

• Quality control reports

• Inventory records

• Work instructions

• Safety procedures

• Equipment maintenance logs
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Q7. Give some examples of troubleshooting you have done?
Ans. 
I have troubleshooted various production issues such as equipment malfunctions and process inefficiencies.
• Identified and resolved issues with malfunctioning machinery

• Implemented solutions to improve production efficiency

• Troubleshooted quality control problems to ensure product standards were met
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Q8. What are the last 2 kaizen you have done?
Ans. 
Implemented visual management system to improve production efficiency and conducted 5S workshop to organize workspaces.
• Implemented visual management system to improve production efficiency

• Conducted 5S workshop to organize workspaces
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Q1. What are problems you have faced and how you dealt with it?
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Q2. How much people you manage?
Ans. 
I currently manage a team of 15 people.
• I oversee a team of 15 individuals in the production department

• I am responsible for delegating tasks, providing guidance, and ensuring productivity

• I conduct regular performance evaluations and provide feedback to team members
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Q3. What is lean? what are it's principles? What are meta tools? How do you reduce wastage?
Ans. 
Lean is a methodology focused on minimizing waste and maximizing value in production processes.
• Lean is a systematic approach to identifying and eliminating waste in processes.

• The principles of lean include continuous improvement, respect for people, and delivering value to customers.

• Meta tools in lean refer to techniques like value stream mapping, 5S, and kanban that help in implementing lean principles.

• To reduce wasta...read more
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Q4. What do understand by food safety?
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Food safety refers to the practices and procedures that ensure food is safe to eat and free from contamination.
• Food safety involves proper handling, storage, and preparation of food to prevent foodborne illnesses.

• It includes maintaining cleanliness in food production areas and following hygiene practices.

• Regular monitoring and inspection of food products to ensure they meet safety standards.

• Examples include washing han...read more
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Q1. Share details of your previous job.
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Q2. What are your strengths and weaknesses?
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Q3. Tell me about yourself.
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Q1. Introduce yourself
Ans. 
I am a highly experienced production officer with a strong background in managing manufacturing processes and ensuring quality control.
• Over 10 years of experience in production management

• Skilled in optimizing production processes to increase efficiency

• Proven track record of meeting production targets and deadlines

• Strong knowledge of quality control standards and procedures

• Excellent communication and leadership skills

• Ma...read more
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Q2. Working experience
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Q3. Current CTC and exposure
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Q4. How much Older you are
Ans. 
I am 35 years old.
• I am currently 35 years old.

• Age is just a number and does not affect my ability to perform the job.

• Experience and skills matter more than age in this role.
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Q5. Need to focus on what while joining any
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Q1. About current organisation, why you want to join us.
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Q1. SAP, 5S, TQM, Materials
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Medium level aptitude test

Q1. How many questions in interview
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