ELGI Equipments Senior Production Engineer Interview Questions and Answers

Q1. Why IATF certification required for any organization ?
Ans. 
IATF certification ensures that an organization's quality management system meets international standards for automotive industry.
• IATF certification is required for any organization that wants to supply products or services to the automotive industry.

• It ensures that the organization's quality management system meets international standards for the automotive industry.

• It helps to improve the organization's processes and...read more
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Q2. Difference between kaizen & poka yoke.
Ans. 
Kaizen is continuous improvement while Poka Yoke is mistake-proofing.
• Kaizen focuses on making small, incremental improvements to processes and systems over time.

• Poka Yoke aims to prevent mistakes from happening by designing processes and systems in a way that makes errors impossible or easily detectable.

• Kaizen is a long-term strategy while Poka Yoke is a short-term tactic.

• Examples of Kaizen include implementing a sugge...read more
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Q3. Points to be considered while designing any fixture or gauge.
Ans. 
Points to consider while designing fixtures or gauges.
• Understand the purpose of the fixture or gauge

• Consider the material and size of the workpiece

• Ensure proper clamping and alignment

• Design for ease of use and maintenance

• Consider the manufacturing process and cost

• Test and validate the fixture or gauge before use
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Q1. Family background and salary expectations.
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Q1. Basic foundry knowledge
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Q2. Disa moulding machine operation and troubleshooting
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Disa moulding machine operation and troubleshooting
• Ensure proper sand and binder ratio

• Check for any leaks in the hydraulic system

• Inspect the moulding chamber for any blockages or damage

• Monitor the temperature and humidity levels in the moulding area

• Regularly clean and maintain the machine to prevent breakdowns
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Q3. Sand quality control
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Q4. Bsics of Pattern gating system
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Pattern gating system is a method of creating molds for casting metal parts.
• It involves creating a pattern of the desired part in a material such as wood or plastic.

• The pattern is then used to create a mold by packing sand or other material around it.

• The gating system is the network of channels and gates that allow molten metal to flow into the mold.

• The gating system must be designed carefully to ensure proper filling
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Q5. QC tools and improvement
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Q1. Face to face technical
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Q2. Knowledge of All types pressure vessel and Heat exchanger
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Q3. Drawing understanding
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Q4. Problem solving
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Q5. Manpower handling
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Q1. How many Engineering Documents will be process if you handle EPC project?
Ans. 
The number of Engineering Documents processed in an EPC project varies depending on the size and complexity of the project.
• The number of Engineering Documents processed in an EPC project can range from hundreds to thousands.

• These documents include drawings, specifications, calculations, reports, and other technical documents.

• The exact number of documents will depend on the scope of the project, the number of discipline...read more
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Q1. What is the grinding process
Ans. 
The grinding process involves using a rotating abrasive wheel to remove material from a workpiece.
• Grinding is a machining process that uses an abrasive wheel to remove material from a workpiece.

• The workpiece is held in place while the grinding wheel rotates at high speed, making contact with the material and removing small chips.

• Different types of grinding processes include surface grinding, cylindrical grinding, and c...read more
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Q2. How to deal with unionised manpower
Ans. 
Establish open communication, respect union rules, negotiate fairly, address concerns promptly
• Establish open communication channels with union representatives

• Respect union rules and regulations to maintain a positive relationship

• Negotiate fairly and transparently during contract discussions

• Address any concerns or grievances from unionised manpower promptly and effectively
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Q3. Past achievement and projects.
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Q4. More about bearing
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Tools manufacturing production

Q1. What are your salary expectations?
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Q2. What is your family background?
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Q3. Tell me about yourself.
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Q1. Technical questions etc
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