Ceat Tyres Executive Interview Questions and Answers

Q1. Pl explain the understanding of APQP Process
Ans. 
APQP Process is a structured method for developing and introducing new products and processes.
• APQP stands for Advanced Product Quality Planning

• It involves defining and documenting the steps needed to ensure that a product meets customer requirements

• APQP includes activities such as design and process FMEAs, control plans, and production part approval process (PPAP)

• It is a key component of the quality planning phase in t
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Q2. How validation will be finalized after changes
Ans. 
Validation will be finalized through thorough testing, documentation, and stakeholder approval.
• Thorough testing of the changes to ensure they meet requirements

• Documentation of the validation process and results

• Obtaining stakeholder approval before finalizing validation
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Q1. Which are all standards will be relyed on NPD Release
Ans. 
Standards relied on for NPD release include industry regulations, company policies, quality control measures, and customer requirements.
• Industry regulations such as FDA guidelines for pharmaceutical products

• Company policies on product development and release processes

• Quality control measures to ensure product safety and efficacy

• Customer requirements for product features and specifications
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Q2. What is the scrap / defect rate for NPD release
Ans. 
The scrap/defect rate for NPD release is closely monitored to ensure quality and efficiency.
• Scrap/defect rate is calculated by dividing the number of defective units by the total number of units produced.

• A high scrap/defect rate can indicate issues in the design, manufacturing process, or supplier quality.

• Continuous improvement efforts are implemented to reduce scrap/defect rates and improve overall product quality.
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Easy to answer especially on numbers

Exact key point and your delivery is important

Q1. What is manufacturing?
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Q1. About CV based & Rock well system
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Q1. About electrical basics
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Q1. PLC and drive based questions
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Q1. Sap month-end bprocess
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Q1. About Yourself, last company details..Mostly about Distribution process
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Q1. Salary Negotiation
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Q1. What is maintenance management
Ans. 
Maintenance management involves planning, organizing, and controlling activities related to the upkeep of equipment, machinery, and facilities.
• Involves creating maintenance schedules to ensure regular upkeep of equipment

• Includes managing maintenance staff and contractors

• Focuses on minimizing downtime and maximizing equipment efficiency

• Incorporates budgeting for maintenance expenses

• Utilizes maintenance software systems ...read more
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Q2. How to maintain OEE
Ans. 
OEE can be maintained by focusing on improving availability, performance, and quality of equipment.
• Regularly monitoring and analyzing OEE data to identify areas for improvement

• Implementing preventive maintenance schedules to minimize downtime

• Training employees on proper equipment usage and maintenance

• Utilizing lean manufacturing principles to streamline processes and reduce waste

• Investing in technology upgrades to impr...read more
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Q3. Performance, avability, yield
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