Akums Drugs & Pharmaceuticals Limited Quality Controller Interview Questions, Process, and Tips

Q1. What did you achieved in last organization?
Ans. 
In my last organization, I successfully implemented a new performance management system that improved employee productivity and engagement.
• Implemented a new performance management system

• Improved employee productivity and engagement

• Conducted training sessions to educate employees on the new system

• Monitored and evaluated the effectiveness of the system through regular feedback and performance reviews

• Collaborated with HR ...read more
Answered by AI
View 1 more answer
Q2. What is sterilization process?
Add your answer
Q3. What is process Validation?
Ans. 
Process validation is the documented evidence that a process consistently produces a result meeting predetermined specifications.
• Process validation is a quality assurance technique used to confirm that a manufacturing process consistently produces a product that meets its intended specifications.

• It involves establishing documented evidence that the process is capable of consistently producing the desired output.

• Process...read more
Answered by AI
Add your answer
Q4. What are steps of line clearance?
Ans. 
Line clearance is a process of ensuring that a production line is free from any previous product, packaging material, or debris before starting a new production run.
• Identify the production line to be cleared

• Remove all previous products, packaging materials, and debris from the line

• Verify that the line is clean and free from any contaminants

• Document the line clearance process

• Authorize the line for the next production ru
Answered by AI
Add your answer
Q5. What are steps of aseptic process simulation?
Ans. 
Aseptic process simulation involves several steps to ensure the sterility of a process or environment.
• Prepare the aseptic environment by cleaning and disinfecting the area

• Assemble and sterilize all necessary equipment and materials

• Perform media fill or process simulation by introducing a sterile growth medium into the process

• Monitor and document the process, including environmental conditions and personnel behavior

• Incu...read more
Answered by AI
Add your answer

Q1. How change management is being done? Explain with example.
Ans. 
Change management involves planning, implementing, and monitoring changes to ensure successful outcomes.
• Identify the need for change

• Develop a plan for change

• Communicate the change to stakeholders

• Implement the change

• Monitor and evaluate the change

• Example: Implementing a new software system in a company

• - Identify the need for a new system

• - Develop a plan for implementation

• - Communicate the change to employees and stakeho...read more
Answered by AI
View 2 more answers
Q2. Explain with example, deviation management procedure.
Ans. 
Deviation management procedure involves identifying, documenting, investigating, and resolving any deviations from established processes or procedures.
• Deviation is identified and documented

• Investigation is conducted to determine the root cause

• Corrective and preventive actions are taken

• Follow-up is done to ensure effectiveness

• Examples include non-conformance reports, change control procedures, and corrective action plan
Answered by AI
Add your answer
Q3. Explain with example, complaint investigation as well as event investigation procedure.
Ans. 
Complaint and event investigation procedures involve thorough analysis and documentation of incidents.
• Gather all relevant information and evidence

• Interview witnesses and involved parties

• Analyze the root cause of the incident

• Document findings and recommendations for corrective action

• Follow up to ensure corrective action is taken

• Example: Investigating a customer complaint about a faulty product

• Example: Investigating an e
Answered by AI
Add your answer
Q4. How CAPA effectiveness check is being performed?
Ans. 
CAPA effectiveness check is performed through a systematic process of evaluating the implemented corrective actions.
• The effectiveness of the corrective actions is evaluated by comparing the actual results with the expected results.

• The effectiveness check is performed to ensure that the root cause of the problem has been eliminated.

• The effectiveness check is also performed to ensure that the problem does not recur.

• The e...read more
Answered by AI
View 1 more answer
Q5. How the training management system is being handled?
Ans. 
The training management system is handled through a combination of online modules, in-person training sessions, and ongoing coaching and feedback.
• We use a learning management system to deliver online training modules.

• In-person training sessions are conducted by experienced trainers.

• We provide ongoing coaching and feedback to ensure continuous improvement.

• We regularly evaluate the effectiveness of our training programs
Answered by AI
View 1 more answer

Q1. Process of granulation,
Ans. 
Granulation is a process of forming granules from powder.
• Powder is mixed with a binding agent to form granules.

• The mixture is then passed through a granulator to form granules of desired size.

• The granules are then dried and screened to remove any lumps or fines.

• Examples of granulated products include sugar, salt, and fertilizer.
Answered by AI
Add your answer
Q2. Capacity Calculation
Add your answer

Q1. Analytical experience-yes
Add your answer
Q2. Will able to handle load for all situation-yes
Ans. 
Yes, I am confident in my ability to handle any situation that may arise in the role of Deputy Manager.
• I have experience in managing high-pressure situations and making quick decisions.

• I am skilled at delegating tasks and prioritizing responsibilities to ensure smooth operations.

• I am adaptable and can think on my feet to find solutions to unexpected challenges.

• I have a strong work ethic and am dedicated to achieving su...read more
Answered by AI
Add your answer
Q3. Interview the candidates with practical knowledge during by giving practical problem
Add your answer

Q1. Salary negotiable-yes
Add your answer
Q2. Attitude HR- good
Add your answer

Q1. What are the necessary precautions to be taken while handling of the solvent in area ?
Ans. 
Precautions for handling solvents in the area
• Ensure proper ventilation in the area to prevent the buildup of fumes

• Use appropriate personal protective equipment (PPE) such as gloves, goggles, and masks

• Store solvents in designated containers and away from heat sources

• Follow proper labeling and handling instructions provided by the manufacturer

• Implement proper spill control measures and have spill kits readily available

• Tr...read more
Answered by AI
View 11 more answers
Q2. Details of qualification activities.
View 1 more answer
Q3. What trouble shooting you have performed in recently?
Ans. 
Recently, I performed troubleshooting on a malfunctioning production machine.
• Identified the root cause of the issue

• Analyzed the machine's performance logs

• Collaborated with the maintenance team to resolve the problem

• Implemented preventive measures to avoid future breakdowns
Answered by AI
View 1 more answer
Q4. Deviation, investigation and CAPA.
Add your answer

Q1. Change control with examples.
Ans. 
Change control is a process of managing changes to a system or process to ensure they are implemented in a controlled and systematic manner.
• Change control involves documenting and tracking changes

• Changes should be reviewed and approved before implementation

• Examples include software updates, process changes, and equipment modifications
Answered by AI
View 1 more answer
Q2. SOP preparation.Features of the SOP.
Ans. 
SOP preparation involves creating a document that outlines the standard procedures for a particular task or process.
• SOPs should be clear and concise

• They should include step-by-step instructions

• They should be regularly reviewed and updated

• They should be easily accessible to all relevant personnel

• Examples of SOPs include those for safety procedures, quality control, and customer service
Answered by AI
View 1 more answer

Mathematics, reasoning,aptitude,english grammar

Q1. Lot of on core subject like calibration ,process maintenence, utility,documentation and all
Add your answer

Q1. About previous company and salary negotiation.
Add your answer

Q1. Planning related questions
Add your answer
Q2. Production planning and inventory management
Add your answer

Q1. Hr related information
Add your answer
Q2. Personal information
Add your answer

Q1. How do humidity chambers maintain temperature and relative humidity?
Ans. 
Humidity chambers maintain temperature and relative humidity through a combination of heating, cooling, and humidification systems.
• Humidity chambers use a combination of heating and cooling systems to control temperature.

• Humidification systems are used to control the relative humidity inside the chamber.

• Temperature and humidity sensors are used to monitor and adjust the conditions as needed.

• Examples of humidification s...read more
Answered by AI
Add your answer
Q2. What actions would you take if the relative humidity is not maintained in the humidity chamber?
Ans. 
I would first check the equipment for any malfunctions, adjust settings if necessary, and calibrate the humidity sensor.
• Check the equipment for any malfunctions or leaks

• Adjust settings on the humidity chamber to reach the desired humidity level

• Calibrate the humidity sensor to ensure accurate readings

• Monitor the humidity levels regularly to maintain the desired range
Answered by AI
Add your answer