ABS Refractories Trainee Production Engineer Interview Questions and Answers

Aptitude tests and then gd and then final interview round

Q1. Why do you choose mrf
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Q1. Basic Metallurgy related questions
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Q2. If your team member stuck in some un- safety condition what will you do... ?
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Q1. Handling of Validation
Ans. 
Validation in production involves ensuring that processes and products meet quality standards.
• Validation involves verifying that equipment, processes, and systems are operating correctly and consistently.

• Validation also includes confirming that products meet specifications and quality standards.

• Documentation of validation activities is essential for regulatory compliance and continuous improvement.

• Examples of validatio...read more
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Q2. Operations of reactors, centrifuge, sparker filters, anfds, ejectors.
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Q3. Handling of Qualifications
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Q4. Handling of Safety permits
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Safety permits are essential for ensuring compliance with regulations and maintaining a safe work environment.
• Safety permits are required for certain activities or equipment to ensure they meet safety standards.

• Production officers must be familiar with the types of safety permits needed in their industry.

• They are responsible for obtaining and renewing safety permits as needed.

• Failure to comply with safety permit requir...read more
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Q5. Operation of Distillation
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Distillation is a process used to separate components of a liquid mixture based on differences in boiling points.
• Distillation involves heating the liquid mixture to create vapor, then cooling the vapor to condense it back into liquid form.

• The components with lower boiling points will vaporize first and be collected as the distillate, while the components with higher boiling points remain in the original container.

• Commo...read more
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Q6. Handling of Deviations
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Deviations in production processes must be promptly identified, investigated, and documented to ensure product quality and compliance.
• Deviation should be reported immediately to the appropriate personnel

• Investigate the root cause of the deviation

• Document all findings and actions taken

• Implement corrective and preventive actions to prevent recurrence

• Review and approve deviation reports before closure
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Q1. Handling of CAPA
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CAPA refers to Corrective and Preventive Actions taken to address non-conformities and prevent recurrence.
• Identify the root cause of the issue

• Develop a corrective action plan to address the issue

• Implement the corrective action plan

• Monitor the effectiveness of the corrective action

• Implement preventive actions to prevent recurrence
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Q2. What is DATA INTIGRIY
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Data integrity refers to the accuracy, consistency, and reliability of data throughout its lifecycle.
• Ensuring data is accurate and reliable

• Maintaining consistency of data

• Preventing unauthorized access or modifications

• Implementing data validation processes

• Regularly backing up data to prevent loss
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Q3. Handling Solvents
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Q4. Handling of Batch failures
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Batch failures should be analyzed to identify root causes and prevent future occurrences.
• Investigate the root cause of the batch failure

• Implement corrective actions to prevent future failures

• Document the findings and actions taken for future reference

• Communicate with relevant stakeholders about the batch failure and resolution

• Conduct a review of the production process to identify potential areas for improvement
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Q5. Handling of Deviations
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Handling of deviations involves identifying, investigating, and resolving any deviations from standard procedures or specifications.
• Deviation should be documented and reported immediately

• Investigate root cause of deviation

• Implement corrective and preventive actions

• Review and update procedures to prevent future deviations
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Q1. Current Role and responsibilities
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Q2. Personal information
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Q3. Salary discussion
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3 test were their technical, aptitude (verbal and non verbal reasoning) , human behavior.

Q1. Regarding pre-treatment
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Q2. Ed defects and mechanisms
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Q1. Line balancing,manpower handling,rejection control
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Q2. Fmea, production related different types of questions
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Q1. 7qc,tool,line balancing,manpower handling,root cause analysis, inventory planning capa,six sigma, rejection analysis
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Q1. New assembly line setup related documents prepration
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Q1. Line balancing,manpower handling, production documents related questions
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Q1. What is your education qualification
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Q2. Tell me about your self
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Q1. Tell me about your family
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Q2. Tell me about your project
Ans. 
My project involved coordinating the production of a new line of eco-friendly packaging materials.
• Managed a team of production staff to ensure timely completion of orders

• Implemented new sustainable practices to reduce waste and improve efficiency

• Collaborated with suppliers to source environmentally friendly materials

• Conducted quality control checks to maintain high standards of production

• Successfully launched the new p
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Q1. Tell me about DCS HMI
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Q2. How to manage manpower &cost reduction
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Manpower can be managed by proper planning, training, and delegation. Cost reduction can be achieved through efficiency improvements, waste reduction, and negotiation with suppliers.
• Develop a detailed manpower plan based on workload and skill requirements

• Invest in training and development programs to upskill existing employees

• Delegate tasks effectively to ensure optimal use of manpower

• Implement efficiency improvements ...read more
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Q3. About documentation
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Q4. Production planning
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Q5. Batchprocess with safety
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Batch process with safety involves ensuring that production processes are carried out in a safe and controlled manner.
• Implementing safety protocols and procedures for each step of the batch process

• Regularly conducting safety audits and inspections to identify potential hazards

• Providing proper training to employees on safety measures and emergency procedures

• Using appropriate personal protective equipment (PPE) when hand...read more
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Q1. Mfg Machine opereating
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Q2. Production .mfg
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Q3. Filling machine
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Q4. Tablet Cotting department
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Q5. Granulation department
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