Senior Production Engineer
Senior Production Engineer Interview Questions and Answers for Freshers
Q1. What is different between unit Operation and unit process
Unit operation refers to a single step in a process, while unit process involves a series of operations to achieve a specific goal.
Unit operation is a single step in a process, such as mixing or filtration.
Unit process involves a series of operations to achieve a specific goal, such as refining crude oil into gasoline.
Unit operations are often combined to form a unit process.
Unit processes are used in chemical engineering and manufacturing.
Understanding the difference between...read more
Q2. How to find heat duty?
Heat duty can be found by calculating the amount of heat required to raise the temperature of a substance or system.
Determine the mass of the substance or system
Determine the specific heat capacity of the substance
Determine the change in temperature
Use the formula Q = mcΔT to calculate the heat duty
Q = heat duty, m = mass, c = specific heat capacity, ΔT = change in temperature
Q3. Troubleshooting of CNC programming
Troubleshooting CNC programming involves identifying and resolving errors in the code.
Check for syntax errors in the code
Verify that the correct tool paths are being used
Ensure that the machine is properly calibrated
Inspect the tooling for wear or damage
Monitor the machine during operation for any abnormalities
Q4. Problem solving techniques
Problem solving techniques involve identifying the root cause of an issue and developing a plan to address it.
Gather information and data to fully understand the problem
Break down the problem into smaller, more manageable parts
Brainstorm potential solutions and evaluate their feasibility
Implement the chosen solution and monitor its effectiveness
Continuously assess and adjust the solution as needed
Q5. Types of QC tools
QC tools are used to ensure product quality. Types include statistical process control, Pareto charts, and fishbone diagrams.
Statistical process control
Pareto charts
Fishbone diagrams
Control charts
Histograms
Scatter diagrams
Check sheets
Flowcharts
Cause-and-effect diagrams
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