Senior Production Engineer

Senior Production Engineer Interview Questions and Answers for Freshers

Updated 3 Mar 2023

Q1. What is different between unit Operation and unit process

Ans.

Unit operation refers to a single step in a process, while unit process involves a series of operations to achieve a specific goal.

  • Unit operation is a single step in a process, such as mixing or filtration.

  • Unit process involves a series of operations to achieve a specific goal, such as refining crude oil into gasoline.

  • Unit operations are often combined to form a unit process.

  • Unit processes are used in chemical engineering and manufacturing.

  • Understanding the difference between...read more

Q2. How to find heat duty?

Ans.

Heat duty can be found by calculating the amount of heat required to raise the temperature of a substance or system.

  • Determine the mass of the substance or system

  • Determine the specific heat capacity of the substance

  • Determine the change in temperature

  • Use the formula Q = mcΔT to calculate the heat duty

  • Q = heat duty, m = mass, c = specific heat capacity, ΔT = change in temperature

Q3. Troubleshooting of CNC programming

Ans.

Troubleshooting CNC programming involves identifying and resolving errors in the code.

  • Check for syntax errors in the code

  • Verify that the correct tool paths are being used

  • Ensure that the machine is properly calibrated

  • Inspect the tooling for wear or damage

  • Monitor the machine during operation for any abnormalities

Q4. Problem solving techniques

Ans.

Problem solving techniques involve identifying the root cause of an issue and developing a plan to address it.

  • Gather information and data to fully understand the problem

  • Break down the problem into smaller, more manageable parts

  • Brainstorm potential solutions and evaluate their feasibility

  • Implement the chosen solution and monitor its effectiveness

  • Continuously assess and adjust the solution as needed

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Q5. Types of QC tools

Ans.

QC tools are used to ensure product quality. Types include statistical process control, Pareto charts, and fishbone diagrams.

  • Statistical process control

  • Pareto charts

  • Fishbone diagrams

  • Control charts

  • Histograms

  • Scatter diagrams

  • Check sheets

  • Flowcharts

  • Cause-and-effect diagrams

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