Reliability Engineer

10+ Reliability Engineer Interview Questions and Answers

Updated 2 Oct 2024
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Q1. 2. Suppose you don't have the failure data. How you will get the reliability?

Ans.

Reliability can be estimated using expert opinions, simulations, or historical data from similar products.

  • Expert opinions from engineers or industry professionals can be used to estimate reliability.

  • Simulations can be run to predict reliability based on design and operating conditions.

  • Historical data from similar products can be used to estimate reliability.

  • Reliability can also be estimated using accelerated life testing or stress testing.

  • Reliability growth models can be used...read more

Q2. What does scale parameter imply for Weibull Distribution.

Ans.

Scale parameter in Weibull Distribution determines the shape of the distribution.

  • Scale parameter is denoted by the Greek letter beta (β).

  • It determines the point at which the failure rate of a product reaches its maximum value.

  • A larger scale parameter indicates a longer life expectancy for the product.

  • A smaller scale parameter indicates a shorter life expectancy for the product.

  • The Weibull Distribution is commonly used in reliability engineering to model the failure rates of p...read more

Q3. How to download different kinds of logs from different Consoles like ILO, IDRAC,

Ans.

Use appropriate tools to download logs from different consoles like ILO, IDRAC.

  • Identify the type of console and the logs required

  • Use the appropriate tool to access the console remotely

  • Download the logs to a local machine or a centralized location

  • Ensure the logs are saved in a secure and organized manner

Q4. How do you manage number of calls/complaints?

Ans.

I manage number of calls/complaints by implementing proactive maintenance strategies, analyzing root causes, and improving communication channels.

  • Implement proactive maintenance strategies to prevent issues before they occur

  • Analyze root causes of calls/complaints to address underlying issues

  • Improve communication channels with customers to address concerns effectively

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Q5. General system and systems on which you works

Ans.

I have worked on various systems including manufacturing, power generation, and transportation.

  • Experience with reliability analysis and testing

  • Knowledge of failure modes and effects analysis (FMEA)

  • Familiarity with root cause analysis (RCA)

  • Examples: gas turbines, locomotives, conveyor systems

Q6. And what are tools used for reliability

Ans.

Tools used for reliability include FMEA, RCM, RCA, Weibull analysis, and statistical process control.

  • Failure Mode and Effects Analysis (FMEA) to identify potential failures and their effects

  • Reliability Centered Maintenance (RCM) to determine maintenance requirements

  • Root Cause Analysis (RCA) to identify the underlying causes of failures

  • Weibull analysis to model failure rates over time

  • Statistical Process Control (SPC) to monitor and control process variability

  • Other tools includ...read more

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Q7. 4. What is Safety?

Ans.

Safety refers to the condition of being protected from harm, injury, or danger.

  • Safety involves identifying and mitigating potential hazards

  • It is important to follow safety protocols and procedures

  • Safety is a shared responsibility among individuals and organizations

  • Examples of safety measures include wearing personal protective equipment, implementing lockout/tagout procedures, and conducting regular safety audits

Q8. How does an APFC panel works?

Ans.

An APFC panel works by automatically adjusting the power factor of electrical systems to improve efficiency and reduce energy costs.

  • APFC panel measures the power factor of the electrical system

  • It then automatically switches capacitors in or out of the circuit to adjust the power factor to a desired level

  • This helps in reducing reactive power, improving efficiency, and lowering electricity bills

Reliability Engineer Jobs

Automation Reliability Engineer / Senior Engineer 6-14 years
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Q9. What do you know about RAC?

Ans.

RAC stands for Reliability, Availability, and Capability. It is a method used to assess the performance of a system.

  • RAC is used to evaluate the reliability, availability, and capability of a system or process.

  • Reliability refers to the probability that a system will perform its intended function without failure over a specified period of time.

  • Availability measures the percentage of time that a system is operational and can be used when needed.

  • Capability assesses the ability of...read more

Q10. What is the function of VFD?

Ans.

VFD stands for Variable Frequency Drive, used to control the speed of an AC motor by varying the frequency and voltage supplied to the motor.

  • Controls the speed of AC motors by adjusting frequency and voltage

  • Improves energy efficiency by matching motor speed to the required load

  • Reduces wear and tear on motors by soft starting and stopping

  • Commonly used in HVAC systems, pumps, and fans

Q11. What is Power Factor?

Ans.

Power factor is a measure of how effectively electrical power is being used in a system.

  • Power factor is the ratio of real power (kW) to apparent power (kVA) in an electrical system.

  • It indicates how efficiently power is being converted into useful work.

  • A power factor of 1 indicates all power is being used effectively, while a lower power factor means some power is being wasted.

  • Power factor correction is often used to improve efficiency and reduce energy costs.

Q12. To print last column in unix

Ans.

To print last column in unix

  • Use the command 'cut' with the delimiter option '-d' and specify the delimiter

  • Specify the field option '-f' and set it to the last field using '$'

  • Example: 'cut -d ',' -f $' filename.csv' will print the last column of a CSV file

Q13. What is ART & TAT?

Ans.

ART stands for Average Repair Time and TAT stands for Turnaround Time.

  • ART is the average time taken to repair a failed component or system.

  • TAT is the total time taken for a component or system to be repaired, including both repair time and any waiting time.

  • ART and TAT are important metrics in reliability engineering to assess maintenance efficiency and downtime.

  • For example, if a machine breaks down and it takes an average of 4 hours to repair it, the ART would be 4 hours.

  • If t...read more

Q14. What is MTBF & MTTR?

Ans.

MTBF stands for Mean Time Between Failures and MTTR stands for Mean Time To Repair.

  • MTBF is the average time between failures of a system.

  • MTTR is the average time taken to repair a failed system.

  • MTBF + MTTR = Mean Time To Failure (MTTF)

  • MTBF and MTTR are key metrics in reliability engineering to assess system performance.

Q15. Modules in Anaible

Ans.

Modules in Ansible are reusable, standalone scripts that can be used to perform specific tasks.

  • Modules can be written in any programming language

  • Modules can be executed on remote hosts

  • Modules can be used to install packages, manage files, and perform other tasks

  • Modules can be found in the Ansible library or created by users

  • Examples of modules include apt, yum, and copy

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