Quality Process Inspector
Quality Process Inspector Interview Questions and Answers
Q1. What are the different types of castings ?
Different types of castings include sand casting, investment casting, die casting, and continuous casting.
Sand casting: Uses sand molds to create the casting.
Investment casting: Uses a wax pattern that is coated with a ceramic shell to create the casting.
Die casting: Uses a metal mold to create the casting.
Continuous casting: Involves the continuous pouring of molten metal into a mold to create long castings.
Other types: Centrifugal casting, shell molding, plaster casting, et...read more
Q2. What are the defects in Castings
Defects in castings include porosity, shrinkage, cracks, inclusions, and dimensional inaccuracies.
Porosity: air or gas pockets within the casting
Shrinkage: uneven cooling causing voids or gaps
Cracks: fractures in the casting
Inclusions: foreign materials embedded in the casting
Dimensional inaccuracies: deviations from the desired measurements
Quality Process Inspector Interview Questions and Answers for Freshers
Q3. What is Micrometre and its least count ?
Micrometre is a measuring instrument used to measure small distances with high accuracy. Its least count is the smallest measurement it can make.
Micrometre is also known as a micrometer screw gauge.
It consists of a U-shaped frame with a spindle attached to a thimble.
The spindle moves along the frame when the thimble is rotated.
The least count of a micrometre is typically 0.01 mm or 0.001 mm.
It is commonly used in manufacturing and engineering industries for quality control pu...read more
Q4. Why quality is must important ?
Quality is important to ensure customer satisfaction, reduce costs, and improve efficiency.
Quality ensures that products or services meet customer expectations
Poor quality can lead to customer complaints, returns, and loss of business
Quality reduces costs by minimizing waste, rework, and defects
Improving quality can lead to increased efficiency and productivity
Quality is important in industries such as healthcare, aviation, and manufacturing
Q5. Least Count of Venier Scale
The least count of a Vernier scale is the smallest measurement that can be read on the scale.
The least count is determined by the smallest division on the main scale and the number of divisions on the Vernier scale.
To calculate the least count, divide the smallest division on the main scale by the number of divisions on the Vernier scale.
For example, if the smallest division on the main scale is 0.1 mm and the Vernier scale has 10 divisions, the least count would be 0.01 mm.
Q6. What is QA and QC ?
QA is the process of ensuring quality in the product or service, while QC is the process of verifying that the product or service meets the required quality standards.
QA focuses on preventing defects, while QC focuses on identifying and correcting defects
QA is a proactive process, while QC is a reactive process
QA involves establishing standards and processes, while QC involves testing and inspection
Examples of QA include process audits, training, and documentation reviews, wh...read more
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