Project Manager-Production/Manufacturing/Maintenance

30+ Project Manager-Production/Manufacturing/Maintenance Interview Questions and Answers

Updated 31 Jul 2021
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Q1. What is mean by production engineer and what actual define the production word in all the auto sector?

Ans.

A production engineer is responsible for designing, implementing, and improving manufacturing processes in the auto sector.

  • Production engineer is involved in the planning and execution of manufacturing processes.

  • They focus on optimizing production efficiency, quality, and cost-effectiveness.

  • They design and implement production systems, equipment, and tools.

  • Production engineers analyze data and identify areas for improvement.

  • They collaborate with cross-functional teams to ensu...read more

Q2. Give the reason behind this production field,,why it is needed to create a circle of the automobile industries

Ans.

The production field is needed to create a circle of automobile industries to ensure efficient and cost-effective manufacturing processes.

  • Production field helps in streamlining the manufacturing process of automobile industries

  • It ensures efficient and cost-effective production of automobiles

  • It helps in maintaining quality standards and meeting customer demands

  • The circle of automobile industries includes suppliers, manufacturers, distributors, and retailers

  • Collaboration among ...read more

Project Manager-Production/Manufacturing/Maintenance Interview Questions and Answers for Freshers

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Q3. What is uph and upph,material management

Ans.

UPH stands for Units Per Hour and UPPH stands for Units Per Person Per Hour. Material management involves the planning, procurement, storage, and control of materials used in production.

  • UPH is a measure of production efficiency, indicating the number of units produced in an hour.

  • UPPH is a measure of individual productivity, indicating the number of units produced by each person in an hour.

  • Material management ensures the availability of required materials at the right time, in...read more

Q4. What precautions should be taken while doing service work of heavy machinery?

Ans.

Precautions for service work of heavy machinery

  • Ensure proper lockout/tagout procedures are followed

  • Wear appropriate personal protective equipment (PPE)

  • Inspect machinery for any signs of damage or wear

  • Use proper lifting techniques and equipment

  • Follow manufacturer's instructions and maintenance guidelines

  • Train and educate workers on safe service procedures

  • Have a clear communication plan in place

  • Perform regular risk assessments and implement necessary controls

  • Keep work areas cle...read more

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Q5. What are the issues we have to faced during warranty period of the battery

Ans.

Issues during battery warranty period

  • Battery failure due to manufacturing defects

  • Reduced battery life due to improper usage or maintenance

  • Inadequate charging infrastructure leading to battery damage

  • Difficulty in obtaining replacement batteries

  • Disputes over warranty coverage

Q6. Automobile sector next 10 years what condition?

Ans.

The automobile sector is expected to experience significant advancements and changes in the next 10 years.

  • Increased adoption of electric vehicles

  • Advancements in autonomous driving technology

  • Integration of artificial intelligence in manufacturing processes

  • Shift towards sustainable and eco-friendly practices

  • Rise of shared mobility services

  • Development of connected cars and smart infrastructure

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Q7. Which type of welding we should use for Lithium Battery

Ans.

Lithium batteries require welding with low heat input and minimal deformation. Laser welding is the best option.

  • Lithium batteries are sensitive to heat and pressure, so welding should be done with low heat input and minimal deformation.

  • Laser welding is the best option for welding lithium batteries as it provides precise and controlled heat input.

  • Other welding methods like resistance welding and ultrasonic welding can also be used, but they require careful control of heat and ...read more

Q8. What is management process for business operational cycle explain step by step

Ans.

The management process for business operational cycle involves planning, execution, monitoring, and control.

  • Planning involves setting goals, defining objectives, and creating a strategy.

  • Execution involves implementing the plan and carrying out the tasks.

  • Monitoring involves tracking progress and identifying any issues or deviations from the plan.

  • Control involves taking corrective action to address any issues and ensure the plan stays on track.

  • The cycle then repeats with contin...read more

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Q9. What to check before starting heavy machinery?

Ans.

Before starting heavy machinery, it is important to check various aspects to ensure safety and proper functioning.

  • Inspect the machinery for any visible damage or wear and tear.

  • Check the fluid levels, such as oil, coolant, and hydraulic fluid.

  • Ensure all safety guards and devices are in place and functioning correctly.

  • Verify that all necessary maintenance and repairs have been performed.

  • Test the emergency stop button and other safety features.

  • Confirm that the machinery is prope...read more

Q10. Types of reactors and their MOC, liquid handling.?

Ans.

Reactors used in production/manufacturing/maintenance and their materials of construction and liquid handling.

  • Types of reactors include batch, continuous, stirred tank, and plug flow reactors.

  • Materials of construction for reactors include stainless steel, glass-lined steel, and exotic alloys.

  • Liquid handling systems include pumps, valves, and piping made of materials compatible with the process fluids.

  • Selection of reactor type and materials of construction depends on the proce...read more

Q11. WHAT 4.0 MANUFACTURING,WHAT IS PROGNOSTIC?

Ans.

Prognostic is a predictive maintenance technique used in Industry 4.0 manufacturing.

  • Prognostic uses data analysis and machine learning to predict when maintenance is needed.

  • It helps prevent unexpected downtime and reduces maintenance costs.

  • Examples of prognostic techniques include vibration analysis and oil analysis.

  • Prognostic is a key component of smart manufacturing and Industry 4.0.

Q12. What is this manufacturing products

Ans.

Manufacturing products are goods produced through a systematic process involving raw materials, machinery, and labor.

  • Manufacturing products involve transforming raw materials into finished goods.

  • The process includes various stages such as design, production, quality control, and packaging.

  • Examples of manufacturing products include automobiles, electronics, clothing, furniture, and food products.

Q13. What's the plan for consequence management

Ans.

Consequence management plan involves identifying potential risks, developing mitigation strategies, and establishing protocols for responding to incidents.

  • Identify potential risks and hazards

  • Develop mitigation strategies to minimize the impact of incidents

  • Establish protocols for responding to incidents

  • Train employees on the consequence management plan

  • Regularly review and update the plan to ensure its effectiveness

Q14. what is sweft volume?

Ans.

Sweft volume refers to the total volume of air or gas that is moved or exchanged in a specific area or system.

  • Sweft volume is a measure used in production, manufacturing, and maintenance to assess the efficiency of air or gas flow.

  • It is often used in HVAC systems to determine the amount of air being circulated in a building.

  • Sweft volume can be calculated by multiplying the air velocity by the cross-sectional area of the duct or system.

  • For example, if the air velocity is 10 me...read more

Q15. What is kpi of production

Ans.

KPI of production refers to the key performance indicators that measure the effectiveness and efficiency of production processes.

  • KPIs help monitor and evaluate the performance of production activities.

  • Examples of production KPIs include production output, quality, efficiency, downtime, and cost per unit.

  • KPIs provide insights into areas for improvement and help in making data-driven decisions.

  • KPIs should be specific, measurable, achievable, relevant, and time-bound (SMART).

  • Reg...read more

Q16. What is the metal of file

Ans.

The metal of a file is typically steel.

  • The metal used in files is usually steel due to its hardness and durability.

  • Steel files are commonly used in production, manufacturing, and maintenance industries.

  • Other metals like high carbon steel or tungsten carbide may also be used for specific applications.

  • The choice of metal depends on the intended use of the file, such as cutting, shaping, or smoothing materials.

Q17. HSE - describe types of permits.

Ans.

Permits are documents that authorize specific work activities and ensure compliance with safety regulations.

  • Types of permits include hot work permits, confined space permits, excavation permits, and electrical permits.

  • Hot work permits are required for any work involving open flames or heat sources.

  • Confined space permits are required for work in enclosed spaces with limited entry and exit points.

  • Excavation permits are required for any work involving digging or excavation.

  • Elect...read more

Q18. What's DPR

Ans.

DPR stands for Daily Progress Report.

  • DPR is a document that provides a summary of the progress made on a project on a daily basis.

  • It includes information about tasks completed, milestones achieved, challenges faced, and resources utilized.

  • DPR helps in tracking the project's progress, identifying bottlenecks, and making informed decisions.

  • It is commonly used in project management, particularly in production, manufacturing, and maintenance.

  • Example: A DPR for a manufacturing pro...read more

Q19. Reality of the company Manufacturer PPM , quantity of manpower

Ans.

The reality of Manufacturer PPM company and quantity of manpower.

  • Manufacturer PPM is a well-established company with a strong reputation in the industry.

  • The company has a large workforce that is skilled and experienced in production, manufacturing, and maintenance.

  • The quantity of manpower varies depending on the specific needs of each project.

  • The company is committed to providing high-quality products and services to its customers.

  • Efficient management of manpower is a key fac...read more

Q20. What is the 5S

Ans.

5S is a methodology used to organize and maintain a clean and efficient workplace.

  • 5S stands for Sort, Set in Order, Shine, Standardize, and Sustain.

  • Sort involves removing unnecessary items from the workplace.

  • Set in Order focuses on arranging necessary items in a logical and efficient manner.

  • Shine involves cleaning and maintaining the workplace.

  • Standardize establishes consistent processes and procedures.

  • Sustain ensures the ongoing adherence to the 5S principles.

  • Example: Implem...read more

Q21. Difference between FSSAI & ISO?

Ans.

FSSAI is a regulatory body in India for food safety and standards while ISO is a set of international standards for quality management.

  • FSSAI ensures the safety and quality of food products in India while ISO focuses on quality management systems in various industries.

  • FSSAI is a government body while ISO is a non-governmental organization.

  • FSSAI provides licenses and certifications to food businesses while ISO provides certifications for quality management systems.

  • FSSAI has spe...read more

Q22. How to improve your carrier?

Ans.

Continuous learning, networking, and taking on challenging projects can improve my career.

  • Pursue additional education or certifications

  • Attend industry conferences and events

  • Join professional organizations and networking groups

  • Take on new and challenging projects to gain experience

  • Seek feedback and mentorship from experienced professionals

Q23. What is this Check sheet

Ans.

A check sheet is a simple tool used to collect and organize data for analysis and problem-solving.

  • It is a structured form or template used to record data

  • It helps in standardizing data collection

  • It can be used to track defects, errors, or other types of observations

  • It provides a visual representation of data for easy analysis

  • Examples include a checklist for equipment maintenance, a tally sheet for counting defects, or a log sheet for recording production data

Q24. How to solve critical problems

Ans.

Critical problems can be solved by identifying the root cause, brainstorming solutions, and implementing the best one.

  • Identify the root cause of the problem

  • Brainstorm potential solutions with a team

  • Evaluate each solution and choose the best one

  • Implement the chosen solution and monitor its effectiveness

  • Make adjustments as necessary

Q25. What is a CIP

Ans.

CIP stands for Clean-in-Place, a method used in production/manufacturing to clean equipment without disassembly.

  • CIP is a cleaning technique used in industries like food processing, pharmaceuticals, and dairy.

  • It involves circulating cleaning solutions through the equipment to remove contaminants.

  • CIP eliminates the need for manual cleaning and reduces downtime.

  • Examples of CIP systems include automated cleaning of pipelines, tanks, and filling machines.

  • CIP ensures hygiene, produ...read more

Q26. How will you manage KPI

Ans.

I will manage KPI by setting clear objectives, tracking performance, analyzing data, and implementing corrective actions.

  • Define key performance indicators (KPIs) that align with the project goals and objectives

  • Establish a baseline for each KPI to measure progress and performance

  • Regularly track and monitor the KPIs using appropriate tools and systems

  • Analyze the data collected to identify trends, patterns, and areas for improvement

  • Implement corrective actions or strategies to a...read more

Q27. What is this CAPA

Ans.

CAPA stands for Corrective and Preventive Action. It is a systematic approach to identify, investigate, and resolve issues in order to prevent their recurrence.

  • CAPA is a quality management process used to address and resolve problems or non-conformities in a systematic manner.

  • It involves identifying the root cause of the problem, implementing corrective actions to address the immediate issue, and preventive actions to prevent its recurrence.

  • CAPA typically includes steps like ...read more

Q28. What's waking according to AQL

Ans.

Waking according to AQL refers to the process of inspecting a sample of products to determine if they meet the acceptable quality level.

  • AQL stands for Acceptable Quality Level

  • It is a statistical sampling method used to determine if a batch of products meets the required quality standards

  • The sample size and acceptance criteria are determined based on the level of risk and the importance of the product

  • If the number of defects found in the sample exceeds the AQL, the entire batc...read more

Q29. How to assure performance consistency

Ans.

Performance consistency can be assured through proper planning, monitoring, and control of processes.

  • Establish clear performance standards and communicate them to the team

  • Regularly monitor and measure performance against these standards

  • Identify and address any deviations from the standards

  • Implement corrective actions to prevent future deviations

  • Continuously improve processes to optimize performance

  • Provide training and development opportunities to enhance skills and knowledge

  • U...read more

Q30. Difference between QA&QC?

Ans.

QA ensures quality in the process of product development while QC ensures quality in the final product.

  • QA focuses on preventing defects while QC focuses on identifying and correcting defects.

  • QA is a proactive approach while QC is a reactive approach.

  • QA involves continuous monitoring and improvement of the process while QC involves testing and inspection of the final product.

  • QA is a responsibility of everyone involved in the process while QC is usually the responsibility of a ...read more

Q31. How to reduce manpower

Ans.

Reducing manpower can be achieved through automation, process optimization, and outsourcing.

  • Automate repetitive tasks using technology

  • Optimize processes to eliminate inefficiencies

  • Outsource non-core functions to specialized companies

  • Implement lean manufacturing principles to reduce waste

  • Cross-train employees to increase flexibility and reduce the need for specialized roles

Q32. What is this AQL

Ans.

AQL stands for Acceptable Quality Level. It is a statistical measure used in quality control to determine the maximum number of defective units that can be accepted in a production batch.

  • AQL is used to set quality standards and determine the level of acceptable defects in a production batch.

  • It helps in ensuring that the quality of the products meets the specified requirements.

  • AQL is typically expressed as a percentage or a ratio.

  • For example, an AQL of 1.5% means that no more ...read more

Q33. What is production?

Ans.

Production is the process of creating goods and services using resources and labor.

  • Production involves transforming raw materials into finished products.

  • It includes planning, scheduling, and controlling the manufacturing process.

  • Efficient production leads to increased profitability and customer satisfaction.

  • Examples include car manufacturing, food processing, and clothing production.

Q34. Types of reactions.?

Ans.

Types of reactions include chemical, physical, nuclear, and biological.

  • Chemical reactions involve the breaking and forming of chemical bonds, such as combustion or rusting.

  • Physical reactions involve changes in physical properties, such as melting or boiling.

  • Nuclear reactions involve changes in the nucleus of an atom, such as radioactive decay.

  • Biological reactions involve chemical reactions within living organisms, such as photosynthesis or digestion.

Q35. How to improve productivity

Ans.

Improving productivity can be achieved through various methods.

  • Identify and eliminate bottlenecks in the production process

  • Implement lean manufacturing principles

  • Invest in automation and technology

  • Provide training and development opportunities for employees

  • Set clear goals and expectations for productivity

  • Regularly review and analyze production data to identify areas for improvement

Q36. Tecnologies i've worked with

Ans.

I have worked with various technologies including ERP systems, CAD software, and automation tools.

  • Experience with ERP systems such as SAP and Oracle

  • Proficient in CAD software including AutoCAD and SolidWorks

  • Familiarity with automation tools like PLCs and SCADA systems

  • Knowledge of 3D printing technology and CNC machines

  • Experience with data analysis software like Minitab and JMP

Q37. Least count of micrometer

Ans.

The least count of a micrometer is the smallest measurement that can be accurately read on the micrometer scale.

  • The least count is determined by the number of divisions on the micrometer scale and the pitch of the screw.

  • It is usually expressed in micrometers or millimeters.

  • For example, if a micrometer has 50 divisions on the scale and the pitch of the screw is 0.5 mm, the least count would be 0.01 mm (0.5 mm / 50 divisions).

Q38. OEEE DEFINITION

Ans.

OEEE stands for Overall Equipment Effectiveness and is a metric used to measure the productivity of manufacturing equipment.

  • OEEE takes into account three factors: availability, performance, and quality.

  • Availability refers to the amount of time the equipment is available for use.

  • Performance refers to the speed at which the equipment operates.

  • Quality refers to the number of defects produced by the equipment.

  • OEEE is calculated by multiplying the three factors together.

  • A high OEE...read more

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