Production Manager
400+ Production Manager Interview Questions and Answers
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Q51. What are the basic requirements in our company needs?
The basic requirements in your company are skilled workers, efficient equipment, and proper safety measures.
Skilled workers with relevant experience and qualifications
Efficient equipment that meets industry standards
Proper safety measures to ensure a safe working environment
Regular maintenance and upkeep of equipment
Effective communication and teamwork among employees
Adequate resources and budget for production needs
Q52. What is the three types of organic solvent?
The three types of organic solvents are polar protic, polar aprotic, and nonpolar solvents.
Polar protic solvents have a hydrogen atom attached to an electronegative atom like oxygen or nitrogen.
Polar aprotic solvents do not have a hydrogen atom attached to an electronegative atom.
Nonpolar solvents have no dipole moment and are not miscible with water.
Examples of polar protic solvents include water, methanol, and ethanol.
Examples of polar aprotic solvents include acetone, dime...read more
Q53. Which one is better for good weight to strength ratio? Hollow or solid?
Hollow structures have a better weight to strength ratio than solid structures.
Hollow structures are lighter than solid structures of the same material and size.
Hollow structures distribute weight more evenly, reducing stress points.
Hollow structures are often used in aerospace and automotive industries for their weight-saving properties.
Solid structures may be stronger in certain applications, such as load-bearing columns or beams.
Q54. What is the process for manpower planning and raw material calculation according to the schedule
Manpower planning involves assessing workforce needs and availability, while raw material calculation is based on production schedule and inventory levels.
Analyze production schedule to determine manpower requirements
Assess current workforce availability and skills
Forecast future manpower needs based on production goals
Calculate raw material requirements based on production schedule and inventory levels
Consider lead times for raw material procurement
Adjust manpower and raw ma...read more
Q55. What is product strategy and how it is different from product roadmap
Product strategy is the overall plan for a product's development and growth, while a product roadmap is a detailed timeline of specific tasks and milestones.
Product strategy outlines the long-term goals and direction for a product, including target market, competitive positioning, and key features.
Product roadmap breaks down the strategy into actionable steps, with timelines, resources, and responsibilities assigned to each task.
Product strategy is more high-level and focuses...read more
Q56. How much knowledge do you have of digital marketing?
I have a strong knowledge of digital marketing strategies and tools.
Experience with SEO, SEM, social media marketing, email marketing, and content marketing
Proficient in using Google Analytics, AdWords, and other digital marketing tools
Track record of successful digital marketing campaigns
Stay updated on latest trends and best practices in digital marketing
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Q57. How will you design a college onboarding portal for new enrolled student
Designing a college onboarding portal for new enrolled students involves creating a user-friendly platform to guide students through the enrollment process.
Create a user-friendly interface with clear navigation for easy access to important information
Include sections for students to upload required documents, complete forms, and make payments
Provide a checklist or progress tracker to help students track their onboarding progress
Incorporate interactive features such as chat su...read more
Q58. How to deal with workers to make sure company will run smoothly.
To ensure smooth operations, a production manager should establish clear communication channels, provide proper training and support, promote teamwork, and address conflicts promptly.
Establish clear communication channels to ensure workers understand their roles and responsibilities.
Provide proper training and support to enhance workers' skills and knowledge.
Promote teamwork and collaboration among workers to improve productivity and efficiency.
Address conflicts promptly and ...read more
Production Manager Jobs
Q59. What is CAPA and how do you apply on occured problems
CAPA stands for Corrective and Preventive Actions. It is a systematic approach to identifying, investigating, and resolving issues to prevent recurrence.
Identify the root cause of the problem
Develop a plan to address the issue
Implement corrective actions to fix the immediate problem
Implement preventive actions to prevent future occurrences
Monitor and review the effectiveness of the actions taken
Q60. How to handle the work and what the process of a work completion in PEB Job?
To handle work in PEB job, one must follow a structured process for work completion.
Create a detailed project plan outlining tasks, timelines, and resources required.
Assign responsibilities to team members based on their skills and expertise.
Regularly monitor progress and address any issues or delays promptly.
Ensure proper coordination between different departments involved in the project.
Conduct regular quality checks to maintain high standards of workmanship.
Communicate eff...read more
Q61. How to manage manpower strength and if any disputes in labour how to manage this?
Manpower strength can be managed by proper planning, communication, and training. Disputes in labor can be managed through effective conflict resolution strategies and open communication channels.
Regularly assess manpower needs and plan accordingly
Communicate clearly with employees about expectations and goals
Provide training and development opportunities to improve skills and productivity
Implement effective conflict resolution strategies such as mediation or arbitration
Encou...read more
Q62. Tell in detail about the technical knowledge of equipment handled
I have extensive technical knowledge of various equipment used in production.
Proficient in operating and troubleshooting machinery such as CNC machines, injection molding machines, and conveyor systems
Familiar with computer-aided design (CAD) software for designing and modifying production equipment
Knowledgeable in programming and configuring programmable logic controllers (PLCs) for automation processes
Experienced in maintaining and calibrating measurement instruments like c...read more
Q63. What is lean manufacturing,explain with it's tool
Lean manufacturing is a systematic approach to minimize waste and maximize value in production processes.
It focuses on continuous improvement and elimination of non-value adding activities.
Tools include 5S, Kanban, Value Stream Mapping, and Just-in-Time production.
It aims to increase efficiency, reduce lead times, and improve quality.
Examples of lean manufacturing implementation include Toyota Production System and Lean Six Sigma.
Q64. Do you prepare Management Information Systems (MIS) reports?
Yes, I prepare Management Information Systems (MIS) reports to track production metrics and performance.
I regularly prepare MIS reports to track production efficiency, quality, and output.
I use data from various sources such as production logs, inventory records, and quality control reports.
I analyze the data to identify trends, areas for improvement, and potential bottlenecks in the production process.
I present the findings in a clear and concise manner to management for dec...read more
Q65. What is 7 Qc Tools??? And how to check this process???
7 QC Tools are a set of tools used for quality control in production processes.
The 7 QC Tools include Check Sheets, Pareto Charts, Cause and Effect Diagrams, Histograms, Scatter Diagrams, Control Charts, and Flowcharts.
These tools help in identifying and solving quality-related issues in production processes.
For example, a production manager can use a Check Sheet to track defects in a manufacturing process and analyze the data using a Pareto Chart to prioritize areas for impr...read more
Q66. What about minimum flash thickness if part forge on 1600 ton press forging
Minimum flash thickness is determined by material properties, part geometry, and press forging parameters.
Minimum flash thickness is typically calculated based on material flow behavior during forging process.
Material properties such as flow stress, strain rate sensitivity, and temperature play a key role in determining minimum flash thickness.
Part geometry, including complexity and draft angles, can also influence the required flash thickness.
Press forging parameters such as...read more
Q67. How many dryers required to give 11 ton production in one hour.
To achieve 11 ton production in one hour, the number of dryers required depends on the capacity of each dryer.
Calculate the production capacity of each dryer in tons per hour.
Divide the total production requirement (11 tons) by the capacity of each dryer to determine the number of dryers needed.
For example, if each dryer has a capacity of 2 tons per hour, you would need 6 dryers to achieve 11 tons in one hour.
Q68. What if Associates asked for extra perk & management stick on fixed perk.
It is important to address the concerns of associates while also maintaining consistency in perk distribution.
Listen to the reasons behind the request for extra perks and assess if it is reasonable.
Communicate openly with associates about the fixed perk structure and the reasons behind it.
Consider alternative ways to reward associates such as performance-based bonuses or additional training opportunities.
Seek feedback from other team members and management to ensure fairness ...read more
Q69. Knapp test kit for evaluation of visual inspection process through machine
The Knapp test kit is used to evaluate the visual inspection process through a machine.
The Knapp test kit helps in assessing the accuracy and efficiency of visual inspection processes performed by machines.
It can be used to identify any potential issues or defects in the inspection process.
The kit typically includes various tools and materials to simulate different inspection scenarios.
Results from the Knapp test kit can help in improving the overall performance of the visual...read more
Q70. What are backlogs? How it is related to project management?
Backlogs are tasks or work items that have not been completed within a specific timeframe. In project management, backlogs refer to a list of tasks that need to be completed in a project.
Backlogs are a collection of tasks, issues, or work items that have not been completed within a specific timeframe.
In project management, backlogs are used to prioritize tasks and track progress.
Backlogs can be categorized into different types such as product backlog, sprint backlog, and rele...read more
Q71. How machine works, what will be the procedure and all that.
Machines work by converting energy into mechanical motion through a series of interconnected components and processes.
Machines typically have a power source, such as an engine or motor, that provides the energy needed for operation.
The power source is connected to a series of mechanisms, such as gears, belts, and pulleys, that transfer and amplify the energy to perform specific tasks.
The machine's components work together in a coordinated manner to achieve the desired output,...read more
Q72. What is the type of Product produced from organisation ?
Our organization produces high-quality electronic devices for consumer use.
Smartphones
Tablets
Laptops
Smartwatches
Q73. How maintain production yeild ?
To maintain production yield, it is important to focus on optimizing processes, minimizing waste, and ensuring equipment reliability.
Implement efficient production processes and workflows.
Regularly monitor and analyze production data to identify areas for improvement.
Train and educate employees on best practices and quality standards.
Maintain and calibrate equipment to ensure optimal performance.
Implement quality control measures to detect and prevent defects.
Minimize waste b...read more
Q74. How to increase production with required quality system
To increase production with required quality system, we need to focus on process optimization, employee training, and continuous improvement.
Identify bottlenecks in the production process and optimize them
Train employees on quality standards and best practices
Implement a continuous improvement program to identify and address issues
Use data analysis to monitor production and identify areas for improvement
Invest in technology and equipment to improve efficiency and quality
Colla...read more
Q75. What is grinding,Multi point cutting tools.
Grinding is a process of removing material from a workpiece using a grinding wheel. Multi-point cutting tools are tools with multiple cutting edges.
Grinding is commonly used in manufacturing to achieve tight tolerances and smooth finishes.
Multi-point cutting tools are used in machining operations to remove material from a workpiece.
Examples of multi-point cutting tools include drills, end mills, and reamers.
The number of cutting edges on a multi-point cutting tool can vary de...read more
Q76. What is productivity of my assembly lines
The productivity of the assembly lines depends on various factors such as equipment, labor, and process efficiency.
Productivity can be measured by the number of units produced per hour or day.
Efficient use of equipment and labor can increase productivity.
Process improvements such as reducing downtime and optimizing workflows can also boost productivity.
Regular monitoring and analysis of productivity metrics can help identify areas for improvement.
Benchmarking against industry...read more
Q77. What measures do you implement to control quality defects
Implementing strict quality control measures to reduce defects
Implementing thorough inspection processes at each stage of production
Training staff on quality standards and procedures
Utilizing quality control tools such as checklists and statistical process control
Regularly monitoring and analyzing data to identify trends and potential issues
Implementing corrective actions and continuous improvement initiatives
Collaborating with suppliers to ensure quality materials are used
Q78. How much knowledge do you have about computers?
I have extensive knowledge about computers, including hardware, software, troubleshooting, and networking.
Proficient in operating systems such as Windows, macOS, and Linux
Skilled in hardware components and troubleshooting
Knowledgeable in software applications and programming languages
Familiar with networking concepts and protocols
Experience with database management systems
Q79. What is clean room and it's classification?
A clean room is a controlled environment with low levels of pollutants such as dust, airborne microbes, aerosol particles, and chemical vapors.
Clean rooms are classified based on the number of particles allowed per cubic meter at a specified particle size.
The classification is typically done according to international standards such as ISO 14644-1.
Examples of clean room classifications include ISO Class 5, ISO Class 7, and ISO Class 9.
Q80. What is product changeover cleaning procedure?
Product changeover cleaning procedure involves thorough cleaning and sanitizing of equipment and work areas to prevent cross-contamination.
Start by removing any remaining product from equipment and surfaces
Use appropriate cleaning agents and sanitizers to clean all surfaces thoroughly
Follow specific cleaning procedures outlined in the company's standard operating procedures (SOPs)
Ensure all equipment is properly disassembled, cleaned, and reassembled according to manufacturer...read more
Q81. What is the maintenance procedure for Fiber Laser Cutting?
Regular maintenance for Fiber Laser Cutting involves cleaning the machine, checking for wear and tear, and calibrating the equipment.
Clean the machine regularly to remove dust and debris that can affect cutting quality.
Inspect the laser optics for any signs of damage or contamination.
Check the cutting head for wear and replace parts as needed.
Calibrate the laser power and focus regularly to ensure accurate cutting.
Perform routine checks on the cooling system to prevent overhe...read more
Q82. What is the percentage of lead extracted from scrap batteries?
The percentage of lead extracted from scrap batteries varies depending on the recycling process used.
The percentage of lead extracted from scrap batteries can range from 60% to 80%.
The extraction process involves crushing the batteries, separating the lead from other materials, and refining it for reuse.
Efficient recycling methods can result in higher lead extraction percentages.
Different recycling facilities may have varying extraction rates based on their technology and pro...read more
Q83. What is the percentage of rejection in making pure lead?
The percentage of rejection in making pure lead varies depending on the production process and quality control measures.
The percentage of rejection can be influenced by factors such as impurities in the raw materials, equipment malfunctions, and human error.
For example, if impurities in the raw materials exceed a certain threshold, the entire batch of pure lead may be rejected.
Implementing strict quality control measures can help reduce the percentage of rejection in the prod...read more
Q84. How to do Sam calculation ?
Sam calculation is a method used to determine the amount of time it takes to produce a single unit of a product.
Determine the total time taken to produce a batch of products
Divide the total time by the number of units produced in the batch
This will give you the Sam calculation for a single unit of the product
SAM stands for Standard Allowed Minutes
Q85. What are the three parameters to select you?
My experience, leadership skills, and ability to improve production efficiency.
Extensive experience in production management
Proven leadership skills in managing teams
Track record of improving production efficiency and reducing costs
Q86. What if civil engineering will suit for production manager of dxc technology ؟
Civil engineering may not be the ideal background for a production manager role in DXC Technology.
Production management requires knowledge of technology and software development
Civil engineering focuses on construction and infrastructure
However, transferable skills such as project management and problem-solving may be useful
Experience in manufacturing or software development would be more relevant
DXC Technology may have specific requirements for the role
Q87. Do you know about PPAP and fishbone analysis documents
Yes, I am familiar with both PPAP and fishbone analysis documents.
PPAP stands for Production Part Approval Process and is a standardized process in the automotive industry for ensuring that parts meet quality standards.
Fishbone analysis, also known as Ishikawa diagram, is a tool used to identify the root cause of a problem by breaking it down into smaller categories.
I have experience in creating and reviewing PPAP documents, as well as conducting fishbone analysis to identify...read more
Q88. Please explain how minimize your production cost ?????
To minimize production cost, focus on optimizing processes, reducing waste, and negotiating with suppliers.
Analyze production processes to identify areas for improvement
Implement lean manufacturing principles to reduce waste
Negotiate with suppliers for better pricing and terms
Invest in automation and technology to increase efficiency
Train employees to work more efficiently and reduce errors
Monitor and track expenses to identify cost-saving opportunities
Q89. Do you know SAP s4 hana pp module and qm module
Yes, I am familiar with SAP S4 HANA PP and QM modules.
I have hands-on experience with SAP S4 HANA PP module for production planning.
I am proficient in using SAP S4 HANA QM module for quality management.
I have successfully implemented SAP S4 HANA PP and QM modules in previous roles.
I have received training and certifications in SAP S4 HANA PP and QM modules.
Q90. How to perform viable and non viable monitoring?
Viable and non-viable monitoring involves assessing the presence of living and non-living organisms in a production environment.
Viable monitoring involves counting living organisms such as bacteria or fungi using culture-based methods.
Non-viable monitoring involves measuring total microbial counts, including both living and dead organisms, using methods like ATP bioluminescence.
Regular monitoring helps ensure product quality and safety by identifying potential contamination s...read more
Q91. How you can do the capacity utilisation and enhancement?
Capacity utilisation and enhancement can be achieved through efficient planning, resource allocation, and process optimization.
Conduct regular capacity assessments to identify bottlenecks and areas for improvement
Implement lean manufacturing principles to streamline processes and reduce waste
Invest in technology and automation to increase production efficiency
Train and develop employees to improve skills and productivity
Collaborate with suppliers and partners to ensure smooth...read more
Q92. What was understanding of glass cutting systems?
Glass cutting systems involve various techniques and equipment used to cut glass accurately and efficiently.
Glass cutting systems utilize tools such as glass cutters, diamond saws, and waterjet cutters.
Understanding of different types of glass and their properties is crucial for successful cutting.
Knowledge of safety protocols and proper handling of glass cutting equipment is essential.
Experience with computer-aided design (CAD) software may be beneficial for designing precis...read more
Q93. Can we carried out phwt to stainless steel
Yes, phwt can be carried out on stainless steel.
Phwt stands for passivation of high purity water systems.
Stainless steel is commonly used in high purity water systems.
Phwt helps to remove impurities and contaminants from the stainless steel surface.
This process helps to prevent corrosion and maintain the purity of the water.
Phwt is a critical step in the production of pharmaceuticals, semiconductors, and other high purity products.
Q94. Can I handle Production,Maintanance & Quality of Product.
Yes, I have experience in handling production, maintenance, and ensuring product quality.
I have successfully managed production schedules to meet deadlines
Implemented maintenance programs to ensure equipment reliability
Implemented quality control measures to improve product quality
Trained staff on best practices for production, maintenance, and quality control
Q95. How can you add value to content production?
I can add value to content production by optimizing processes, improving quality, and enhancing creativity.
Streamlining production workflows to reduce turnaround time and costs
Implementing quality control measures to ensure error-free content
Encouraging innovation and experimentation to produce unique and engaging content
Collaborating with cross-functional teams to leverage diverse perspectives and skills
Staying up-to-date with industry trends and technologies to incorporate ...read more
Q96. How to make production plan ?
A production plan can be made by analyzing demand, capacity, and resources to determine the quantity and timing of production.
Analyze demand for the product
Determine available capacity and resources
Create a schedule for production based on demand and capacity
Consider lead times for raw materials and production processes
Adjust the plan as needed based on changes in demand or capacity
Q97. What is material required for planning?
Materials required for planning include raw materials, equipment, labor, and production schedules.
Raw materials needed for production
Equipment required for manufacturing
Labor needed for production process
Production schedules to plan and coordinate activities
Inventory levels to ensure availability of materials
Cost estimates to determine budget
Quality standards to ensure product meets specifications
Q98. How do priortise a new requirement in middle of sprint
Prioritizing a new requirement in the middle of a sprint involves evaluating impact, discussing with team, adjusting sprint plan if necessary.
Evaluate the impact of the new requirement on current sprint goals and timeline
Discuss the new requirement with the team to understand feasibility and potential adjustments needed
Adjust the sprint plan if necessary, considering trade-offs and impact on overall project timeline
Communicate changes to stakeholders and ensure alignment on r...read more
Q99. What are your indices to keep track of overall performance.
Key indices include production output, quality metrics, efficiency rates, and cost control measures.
Production output: Monitor daily, weekly, and monthly production numbers to ensure targets are being met.
Quality metrics: Track defect rates, customer complaints, and rework percentages to maintain high quality standards.
Efficiency rates: Measure machine downtime, cycle times, and overall equipment effectiveness (OEE) to optimize production processes.
Cost control measures: Anal...read more
Q100. What are the components that are used to make paint?
Components used to make paint include pigments, binders, solvents, and additives.
Pigments provide color and opacity to the paint (e.g. titanium dioxide)
Binders hold the pigment particles together and adhere them to the surface (e.g. acrylic resin)
Solvents help to dissolve the binder and control the viscosity of the paint (e.g. mineral spirits)
Additives improve various properties of the paint such as drying time, durability, and flow (e.g. anti-foaming agents)
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