Process Manager (SIX Sigma) Interview Questions and Answers

The different types of wastages in a warehouse include overproduction, excess inventory, waiting time, transportation waste, defects, motion waste, and unused employee creativity.

• Overproduction: Producing more than what is needed, leading to excess inventory and waste.

• Excess inventory: Holding excessive stock that is not immediately required, tying up capital and storage space.

• Waiting time: Delays in processes due to waiting for materials, equipment, or instructions.

• Transport...read more

Quality in a warehouse can be controlled through various measures such as implementing quality management systems, conducting regular inspections, and training employees.

• Implementing quality management systems like Six Sigma or ISO standards

• Conducting regular inspections to identify and address any quality issues

• Training employees on quality control procedures and best practices

• Using technology like barcode scanners or RFID tags to track and monitor inventory

• Establishing clea...read more

FMEA stands for Failure Mode and Effects Analysis. It is a systematic approach to identify and prioritize potential failures in a process or system.

• FMEA is used to proactively identify and mitigate risks in a process or system

• It involves analyzing potential failure modes, their causes, and the effects they may have

• FMEA helps in prioritizing risks based on severity, occurrence, and detectability

• It aids in developing preventive and corrective actions to reduce or eliminate fail...read more

Quality is the degree to which a product or service meets or exceeds customer expectations and requirements.

• Quality is about meeting customer expectations and requirements.

• It is the degree to which a product or service is free from defects or errors.

• Quality is achieved through consistent and efficient processes.

• It involves continuous improvement and adherence to standards.

• Examples of quality include a car that runs smoothly, a software that is bug-free, or a restaurant that s...read more