Method Engineer

Method Engineer Interview Questions and Answers

Updated 10 Mar 2025
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Q1. Can you describe your experience with troubleshooting?

Ans.

I have extensive experience in troubleshooting complex systems, focusing on root cause analysis and effective solutions.

  • Utilized systematic approaches like the 5 Whys to identify root causes in manufacturing defects.

  • Led a cross-functional team to troubleshoot a recurring issue in production, resulting in a 30% reduction in downtime.

  • Implemented a feedback loop for continuous improvement, which helped in identifying potential issues before they escalated.

Q2. What is RPN value FMEA

Ans.

RPN value FMEA stands for Risk Priority Number in Failure Mode and Effects Analysis.

  • RPN is a numerical value used to prioritize potential failure modes based on severity, occurrence, and detection.

  • It is calculated by multiplying the severity, occurrence, and detection ratings assigned to each failure mode.

  • The higher the RPN value, the higher the priority for addressing that particular failure mode.

  • RPN values help teams focus on high-risk areas and prioritize improvement actio...read more

Q3. Core tools of Quality?

Ans.

Core tools of Quality include Six Sigma, Lean, PDCA, FMEA, and 5 Whys.

  • Six Sigma focuses on reducing defects and improving processes.

  • Lean aims to eliminate waste and improve efficiency.

  • PDCA (Plan-Do-Check-Act) is a cycle for continuous improvement.

  • FMEA (Failure Mode and Effects Analysis) identifies and prioritizes potential failures.

  • 5 Whys is a technique for root cause analysis by asking 'why' multiple times.

Q4. No of Stages in APQP

Ans.

There are five stages in APQP (Advanced Product Quality Planning)

  • There are five stages in APQP: Planning and Definition, Product Design and Development, Process Design and Development, Product and Process Validation, and Feedback, Assessment, and Corrective Action.

  • Each stage has specific activities and deliverables that must be completed before moving on to the next stage.

  • For example, in the Product Design and Development stage, activities include creating design specificatio...read more

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