Design Engineering Manager

Design Engineering Manager Interview Questions and Answers

Updated 22 Jun 2024

Q1. Shear stress and strain diagram bending moment of a cantilever beam with simple support structure

Ans.

Shear stress and strain diagram in a cantilever beam with simple support structure is influenced by bending moment.

  • Shear stress is the force per unit area perpendicular to the beam's cross-section

  • Shear strain is the deformation caused by shear stress

  • Bending moment causes the beam to bend, resulting in varying shear stress and strain along the beam's length

  • The shear stress and strain diagram can be used to analyze the beam's behavior under bending moment

Q2. Can safely factor be taken less than 1?

Ans.

No, a safety factor less than 1 would imply that the design is not safe.

  • Safety factor is a measure of how much stronger a design is than necessary to support its intended load.

  • A safety factor of 1 means the design is just strong enough to support the load.

  • If the safety factor is less than 1, it means the design is weaker than the load it is supposed to support.

  • Having a safety factor less than 1 would be unsafe and could lead to failure.

Q3. Safety requirements of a equipment design in steel plant

Ans.

Safety requirements for equipment design in steel plants include adherence to OSHA regulations, proper guarding, emergency stop systems, and regular maintenance.

  • Adherence to OSHA regulations for safety standards

  • Proper guarding to prevent access to hazardous areas

  • Emergency stop systems for immediate shutdown in case of emergencies

  • Regular maintenance to ensure equipment is functioning properly

  • Safety training for employees on proper use of equipment

Q4. How to estimate BOM of a ladle

Ans.

Estimating BOM of a ladle involves identifying all components and materials required for its construction.

  • Identify all components and materials needed for the ladle

  • Determine the quantity of each component/material required

  • Calculate the cost of each component/material

  • Sum up the costs to get the total BOM of the ladle

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Q5. DFMEA of a pressure vessel?

Ans.

DFMEA is a systematic approach to identifying and preventing potential failure modes in a design.

  • Identify potential failure modes of the pressure vessel such as leakage, rupture, or corrosion.

  • Assess the severity, occurrence, and detection of each failure mode to determine the risk priority number (RPN).

  • Implement design changes or controls to reduce the RPN of high-risk failure modes.

  • Continuously monitor and update the DFMEA throughout the design process to ensure potential fa...read more

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