Control Engineer

Control Engineer Interview Questions and Answers

Updated 12 Dec 2024
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Q1. What are the communication networking systems and difference in automation?

Ans.

Communication networking systems are used to connect devices and share information in automation, with differences in protocols, speed, and reliability.

  • Communication networking systems in automation include Ethernet, Profibus, Modbus, and DeviceNet.

  • Ethernet is commonly used for high-speed communication between devices in industrial automation.

  • Profibus is a fieldbus communication protocol used for connecting field devices in automation systems.

  • Modbus is a serial communication ...read more

Q2. Tell us about your controller tuning and optimization experience

Ans.

I have extensive experience in controller tuning and optimization.

  • I have successfully tuned PID controllers for various industrial processes.

  • I am proficient in using software tools like MATLAB and Simulink for controller design and optimization.

  • I have implemented model predictive control (MPC) algorithms to improve system performance.

  • I have optimized control parameters using techniques such as genetic algorithms and particle swarm optimization.

  • I have worked on projects involv...read more

Q3. What are the basic instruments for measurment

Ans.

Basic instruments for measurement include rulers, thermometers, scales, timers, and gauges.

  • Rulers for measuring length or distance

  • Thermometers for measuring temperature

  • Scales for measuring weight or mass

  • Timers for measuring time

  • Gauges for measuring pressure, flow, or level

  • Examples: tape measure, mercury thermometer, kitchen scale, stopwatch, tire pressure gauge

Q4. Tell us about your controller design experience

Ans.

I have extensive experience in controller design for various systems and industries.

  • I have designed controllers for industrial automation systems, such as PLCs and SCADA systems.

  • I have experience in designing feedback control systems using PID algorithms.

  • I have worked on controller design for motion control systems, such as robotics and CNC machines.

  • I have designed controllers for power electronics systems, such as inverters and motor drives.

  • I have experience in tuning contro...read more

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Q5. What is short term and long term goal?

Ans.

Short term goal is to gain experience and improve skills, long term goal is to advance career and make a significant impact in the field.

  • Short term goal: gaining experience through hands-on projects, attending training programs, and networking with professionals

  • Long term goal: advancing to a senior position, leading projects, contributing to research and development in the field

  • Example: Short term goal could be completing a certification course in control systems, long term g...read more

Q6. Electrical starter (Star-Delta) diagram.

Ans.

A star-delta starter is an electrical motor starting device that reduces the starting current and torque of the motor.

  • It consists of a contactor, overload relay, and timer.

  • During starting, the motor is connected in star configuration to reduce the voltage across each winding.

  • After a set time, the motor is switched to delta configuration for normal operation.

  • It is used for large motors to prevent damage to the motor and power supply.

  • It is commonly used in industries such as oi...read more

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