Manufacturing Production Engineer - Assembly Line

Job Description Summary Seeking a highly skilled Manufacturing Production Engineer with extensive experience in assembly line operations. Perform the daily operations of plants to ensure reliability and consistency on the production line. The ideal candidate will be responsible for optimizing manufacturing processes driving Lean and Six Sigma initiatives ensuring quality compliance and enhancing operational efficiency. This role involves collaboration with cross functional teams to improve productivity reduce costs and maintain safety standards.

Job Description

Roles and Responsibilities

1. Production Planning & Process Optimization:

• Oversee assembly line operations ensuring smooth workflow and minimal downtime.
• Optimize cycle time takt time and Overall Equipment Effectiveness (OEE) to enhance efficiency.
• Implement Standard Work procedures and ensure adherence to best practices.
• Collaborate with cross-functional teams (Design Quality Supply Chain) to resolve production issues.

2. Lean Manufacturing & Continuous Improvement:

• Implement Lean Manufacturing principles to eliminate waste and improve process efficiency.
• Drive Kaizen 5S and Value Stream Mapping (VSM) initiatives.
• Apply Six Sigma methodologies (DMAIC DFSS) for defect reduction and process optimization.
• Conduct Root Cause Analysis (RCA) using 5 Whys Fishbone Diagram (Ishikawa) and FMEA.

3. Quality & Compliance:

• Ensure adherence to ISO 9001 IATF 16949 or other industry quality standards.
• Monitor critical quality parameters and implement corrective actions to minimize defects.
• Lead Process Failure Mode and Effects Analysis (PFMEA) to proactively address risks.
• Work closely with the Quality team to drive a Zero-Defect Culture in assembly operations.

4. Equipment & Tooling Management:

• Ensure proper maintenance and calibration of assembly line tools fixtures and automation equipment.
• Drive predictive and preventive maintenance programs to minimize downtime.
• Optimize workstation layouts using ergonomic and safety principles.

5. Safety & Regulatory Compliance:

• Ensure 100% compliance with safety regulations and company policies.
• Conduct safety audits risk assessments and implement mitigation plans.
• Promote Lockout-Tagout (LOTO) PPE compliance and ergonomic best practices.

6. Digital Manufacturing & Industry 4. 0:

• Implement real-time production monitoring systems (MES IoT dashboards) for process control.
• Support automation initiatives robotics integration and digital work instructions.
• Utilize data analytics and visualization tools for process optimization.

7. Cost Reduction & Efficiency Enhancement:

• Identify and implement cost-saving initiatives in materials labor and processes.
• Optimize inventory and reduce material waste using Just-In-Time (JIT) and Kanban systems.
• Conduct Time and Motion Studies to enhance efficiency and reduce bottlenecks.

8. Team Leadership & Training:

• Lead and mentor production teams to enhance technical skills and problem-solving capabilities.
• Conduct Lean & Six Sigma training for operators and engineers.
• Foster a culture of continuous improvement and employee engagement.

Required Qualifications and Skill

• Bachelor Degree in Electrical/Electronics and Communication Industrial or Manufacturing Engineering.
• 710 years of experience in assembly line production and process optimization.
• Strong knowledge of Lean Manufacturing Six Sigma and Quality Tools (SPC FMEA 8D RCA etc. ).
• Experience with automation digital manufacturing (MES IoT) and Industry 4. 0 is a plus.
• Proficiency in ERP/MES systems AutoCAD and production planning tools.
• Strong analytical problem-solving and decision-making skills.
• Excellent leadership communication and cross-functional collaboration abilities.

Desired Characteristics

• Strong oral and written English communication skills. Ability to document plan resources and execute productions.

Additional Information