Quality Inspection Test Plan Engineer

Job Description Summary

The ITP (Inspection Test Plan) QA Engineer should provide facility support in the Preparation of Inspection Test Plan and Quality Procedures to customer to ensure all the quality requirements has been captured in it as per the requirement of Customer Specification and PO. He should be responsible to generate and maintain quality related procedures, specifications, and systems to ensure customer requirements are effectively planned, and ensure that the operations, material control and processes satisfy customer and Flowserve requirements.

Roles Responsibilities

• Prepare ITP (Inspection Test plan) for Pumps with respect to Factory order, Purchase Order, Specification of customer.
• Understanding of various quality procedures like Hydro, Balancing, Performance and NDE procedures.
• Prepare and submit Quality Procedures like Hydro, Balancing, Performance, NDE procedures etc. As per the customer Specification requirement.
• Review of customer specifications associated with project Quality processes and ensure that the Quality requirements of the Project are included within the ITP (Inspection Test Plan).
• Understand the Quality requirements of a component manufacturing and support to Prepare the ITP (Inspection Test Plan).
• Interact communicate with customer, supplier other functional areas including manufacturing, purchasing, production, and field service/repair to evaluate on quality requirements are captured in ITP as requested by customer in the specification.
• Proficiency in various customer specifications like ADNOC, ARAMCO etc.
• Proficiency in various standards like API, ASME, ASTM etc.
• Attending Meeting with Customer to
• Attending KOM (Kick Off Meeting) with Customer to understand the quality requirements.
• Attending PIM (Pre-Inspection Meeting) along with customer/End-user.
• Attending OHM (Order Hand over Meeting) along with Project team and applications team.
• Attending Project meetings with all stake holders to ensure the quality requirements are met with respective customer specification.
• Support Other Quality Assurance activities like Supplier Audit, Assessment Activities.
• Carry out various certifications like CE, ATEX, REAH, U/L etc. Required experience in those.
• Knowledge in various process like incoming inspection, stage inspection and Final inspection of various items
• Review and approve bought-out inspection and test plans from suppliers and ensure alignment with internal quality standards and customer requirements. (Motor, seal system, turbine, gear box, lube oil system)
• Partner with QC incoming, in-process and final inspection to assure Quality compliance in the site.
• Support internal and external audits and conduct various quality control spot / regular inspections on products as required during problem analysis. Identify areas of improvement (internal, external and supplier) and develop quality improvement programs utilizing quality tools and statistical techniques.

Required Experience/Qualifications and Skills

• DME with 10-12 Years of Experience or BE with 6-10 Years of Experience (manufacturing, industrial, or mechanical).
• knowledge of inspection equipment found in machining, assembly and test operations of pumps and associated accessories.
• Quality experience preferably in Pumps OEM environment.
• Maintain ITP database, tool setting standards, and ensure Project s documentation controlled and updated.
• Preferably certified internal/Lead Auditor 9001:2015.
• Strong knowledge of API 610 standards and other relevant industry regulations.
• Proficiency in non-destructive examination (NDE) techniques and procedures.
• Excellent analytical and problem-solving skills
• Strong attention to detail and ability to work accurately under pressure.
• Excellent communication and interpersonal skills, with the ability to work effectively with cross-functional teams.
• Proficiency in MS Office, including Word, Excel, and PowerPoint etc.
• Familiar with on Hands experience of Working on a Quality Online Portal.

Other interpersonal Skills

• Flexible, eager to learn, accurate, analytical with positive, can-do attitude.
• Flexibility and willingness to travel.
• Good interpersonal, communication, negotiation, analytical and presentation skills.
• Operational Excellence High Level of Customer Service Standard.