Structural and Dynamic Systems Tech Specialist Analytical

• This applied science position conducts numerical computations via third-party and in-house tools to determine the structural performance of components and systems
• The results from the computer models are used to determine the validity of the design in meeting customer requirements
• Design recommendations are then provided as needed
• This role also evaluates software and methods, providing improvement recommendations

Key Responsibilities

• Conduct Finite Element Analysis (FEA) to evaluate stress, strain, vibration, and fatigue behaviors of axles and brake components and assemblies using ANSYS WorkBench
• Analyze FEA results, generate comprehensive reports, and provide recommendations for design improvements
• Collaborate with the design team to optimize product designs for manufacturability, performance, and cost-effectiveness
• Work with cross-functional teams, including mechanical engineers, product designers, and manufacturing teams, to integrate FEA results into the design process
• Identify issues and bottlenecks in product designs and recommend alternative solutions
• Utilize FEA software tools such as ANSYS, HyperMesh, and Fluent
• Stay updated with the latest FEA techniques, software updates, and industry best practices
• Obtain input and negotiate with Design, Thermal Sciences, Materials, and Product Validation teams to deliver key structural performance parameters
• Apply and improve computer modeling processes to estimate motion, load, natural frequencies, stress, design margin, life, and sound power
• Use tools such as ANSYS, Ncode, Genesis and basics of Creo to support modeling processes and enable high-quality decision-making
• Provide independent leadership for smaller business impact projects or ownership of complex components, products, systems, or services
• Lead the development and improvement of work processes and systems within the discipline area
• Coordinate and direct work among technicians and temporary student employees, assisting in knowledge transfer to less experienced engineers
• Provide support and guidance to influence technical direction within a project team and develop proficiency in key competency areas

Competencies:

• Applies Principles of Dynamics and Vibration: Determines motion of components and systems through numerical modeling and physical measurements, evaluating rigid and flexible body motion, natural frequencies, mode shapes, and wear
• Applies Principles of Fatigue and Durability: Determines component and system life via numerical modeling and physical measurements, evaluating factors such as temperatures, natural frequencies, displacements, strains/stresses, and fatigue life
• Product Function Modeling, Simulation, and Analysis: Impacts product design decisions using computational tools and methods to predict product functionality at the system, sub-system, and component levels
• Product Problem Solving: Identifies and resolves product problems using a structured process to determine root causes, implement data-driven solutions, and prevent reoccurrence
• Systems Modeling and Simulation: Develops models of systems or system elements using analytical tools to derive insights and support quality decision-making
• Builds Networks: Establishes and maintains formal and informal relationships within and outside the organization
• Communicates Effectively: Tailors communication to different audiences and delivers clear, multi-mode messages
• Decision Quality: Makes sound, timely decisions that drive organizational success
• Drives Results: Consistently delivers results, even under challenging circumstances
• Manages Complexity: Navigates complex and contradictory information to solve problems effectively
• Resourcefulness: Secures and deploys resources efficiently
• Values Differences: Recognizes the value of diverse perspectives and cultural backgrounds
• Skills And Experience
• Prior Senior or Lead Engineer equivalent work experience in a relevant discipline is required, with a demonstrated track record of technical problem-solving and quality decision-making
• Experience with MS Office tools, Matlab, Python, APDL-ANSYS, FORTRAN or C programming, Windows/Linux operating systems, and high-performance computing systems is preferred

Education, Licenses, and Certifications:

• A Bachelor's degree in Engineering or a related STEM field is required
• A Masters degree relevant to this discipline may be required for select roles