Development Engineer

Role & responsibilities

Key Responsibilities :

1. Responsible for new product (casting) development
2. Improvement of existing castings
3. To manage customer complaints related to casting defects

1. New Product (casting) Development

• Carry flexibility study (tolerance, complexities, infrastructure, new grade etc.,) upon receiving the RFQ from marketing department.
• Preparation of detailed technology of pattern layout and sharing with patter shop.
• Follow up with pattern shop for the purchase order.
• Creation of SAP codes for the new castings.
• Preparation of PPAP documents and submit to customers and also preparation of process sheet for internal process..
• Prepare and issue route card to the planning department.
• Witness all core making, mould making and core assembly mould and pouring.
• Follow up with First stage, HT, fettling, NDT test and dimensional layout and ensure the castings are as per customer requirements.
• Identify and suggest defective castings for re-work with support from MAGMA team and Technical Head.
• Customer offering of sample castings to customers.
• To analyse and identify quality issues / clarifications in the PNCR from customer.
• Finalisation of castings for bulk production with Technical Head's approval.

2. Existing products (castings)

• Study and analyse the existings castings for quality and efficiency improvement.
• Focus on Yield improvement, cost reduction, process improvement, sand reduction etc.,
  

3. Customer complaints

• Clarification of new product drawings with customers to identify their needs.
• Clarify customers on any issues in the PNCR received.

Preferred candidate profile

BE Mechanical with 5 to 10 years exp

Foundry experience mandatory

Magma simulation exp mandatory