Manger Production - Refractory

Role & responsibilities

EHS:

• Must ensure that all his team workers will use all mandatory (Safety Helmet, Safety Goggle, Safety Shoes & High Visibility Jacket) and relevant work related PPE's before starting any activity
• Ensure daily Safety Toolbox Meeting at the beginning of shift in all lines/equipments
• Must ensure effective implementation & sustenance of all work permits, Company's cardinal rules & Take 5 in their respective sections & area .
• Must ensure the active participation in reporting, investigation, rectification / compliance of both corrective & preventive measures of all incidents, accidents & SOFI items.
• Must actively participate in all Company's Safety program / drives (S7, SCIT, EHS Peer Review

Audit, 5S etc.) and drive its effective implementation and sustenance in their respective work areas & team .

• Must conduct monthly 5S & S7 audit
• Must coach all his team members on Safe Behaviours & initiate disciplinary action on any safety rule violation as per company policy.

JOB RELATED

Ensuring the timely production of Monolithics Production as per despatch / S&OP team

• Production Planning and provide RM requirements to the PPC Team .
• Mass balance of raw materials and finished goods,
• Ensuring smooth operation and process control of the equipment.
• Coordination with stores for other consumable material ( i.e.Packing,chemical,tools,safety item etc)
• Conduction Job-specific trainings including safety
• Meeting statutory and regulatory norms like factory inspection, stock taking audit etc
• Meeting IMS standards in process and maintaining documentation.
• Actively participate in continuous improvement programs and Opex initiatives.
• Involvement in Day to Day activities of Crushing & Grinding circuit .
• Knowledge about different KPIs related to production
• Interaction with internal & external stakeholders.

Detailed Job Description:

1. SAP PP module operation.

○ Making production order for Monolithics

○ Confirmation of production order

○ Stock monitoring of Monolithics Line Finished Goods and raw materials

○ Cost control (raw material, labour, power, depreciation, packing cost etc) and cost analysis

of products.

○ Manpower allocation in SAP through correct cost centres

○ Electrical Power allocation in SAP through correct cost centres

2. Reports :

○ Daily production data reporting pertaining to Monolithics line

○ Monthly files pertaining to Monolithics production, weighment report etc

○ Headcount reporting

○ Monthly billing reconciliation of contractors

3. Quality Related

○ Follow QC instruction

○ Visual checking of Product packing detail and analysis of batching report

○ Coordination with Quality team for smooth online / offline testing of Product

4. Projects :

○ New projects implementation as and when required.

○ Execution of production trial and making report.

○ Implementation of dash board in shop floor.

5. Developmental jobs & OPEX

○ Implementation of OPEX action plans

○ Sustenance of 5S

○ KAIZEN initiatives and reporting.

○ Quality circle activity for specific projects.

6. Statutory compliance jobs

○ Compliance/ Documentation of IMS and ISO 50001 system

○ EHS/ 5S audit compliance

7. EHS activities and compliance of audit findings

○ Monthly audits (Internal & External), conducting HIRA and other risk assessments.

○ Ensuring all EHS guidelines and protocols are followed.

Preferred candidate profile

B Tech- Ceramic Engineering

Background - Preferably worked before in Refractory Production unit

Level of experience - 6-10 Years