QA/QC Engineer/Manager

Role & responsibilities

Key Responsibilities:

1. Welding Inspection:

• Inspect welds to ensure compliance with welding procedures, drawings, and applicable standards (AWS, ASME, ISO).
• Conduct visual welding inspections (VT) and ensure proper welding parameters (heat input, electrode type, welding sequence).
• Verify welder qualifications and review Welding Procedure Specifications (WPS) & Procedure Qualification Records (PQR).
• Identify welding defects (porosity, cracks, undercut, etc.) and coordinate corrective actions.
• Work closely with welding engineers to resolve welding-related quality issues.

2. Dimensional Inspection:

• Perform dimensional checks of fabricated components using precision instruments (calipers, micrometers, CMM, gauges).
• Verify component tolerances as per engineering drawings and industry standards.
• Ensure proper alignment, straightness, flatness, and overall assembly accuracy before final dispatch.
• Maintain records of dimensional inspection reports and issue non-conformance reports (NCRs) when required.

3. NDT Inspection (Non-Destructive Testing):

• Conduct NDT inspections such as VT (Visual Testing), PT (Penetrant Testing), MT (Magnetic Particle Testing), UT (Ultrasonic Testing), RT (Radiographic Testing) as per project requirements.
• Review NDT results, evaluate indications, and ensure compliance with standards like ASME Section V, API, and ISO.
• Coordinate with third-party NDT inspectors and regulatory bodies when required.
• Ensure NDT equipment is properly maintained and calibrated.

4. Painting & Coating Inspection:

• Inspect surface preparation, blasting, and coating applications per specifications (SSPC, NACE, ISO).
• Verify coating thickness, adhesion, and curing as per project and environmental conditions.
• Conduct holiday testing, salt contamination checks, and visual appearance inspections.
• Ensure compliance with painting and corrosion protection requirements.

5. Quality Assurance & Documentation:

• Develop and maintain Quality Control Plans (QCP), Inspection & Test Plans (ITP), and Method Statements.
• Ensure compliance with ISO 9001, and other relevant quality standards.
• Prepare inspection reports, NCRs, and corrective/preventive action plans.
• Coordinate with clients, third-party inspectors, and regulatory agencies for inspections and approvals.

6. Continuous Improvement & Compliance:

• Implement quality improvement initiatives to enhance product quality and reduce defects.
• Conduct root cause analysis and corrective actions (CAPA) for quality deviations.
• Train production teams on quality procedures, welding techniques, and inspection standards.
• Ensure workplace safety, following health and safety regulations in all quality-related activities.

Required Skills and Qualifications:

• Education: Bachelors degree in Mechanical Engineering, Metallurgical Engineering, or a related field.
• Experience: 5+ years of QA QC experience in the fabrication industry, focusing on welding, NDT, dimensional, and painting inspections.
• Strong knowledge of industry standards such as ASME, AWS, API, ISO, SSPC, and NACE.
• Hands-on experience with measuring instruments and NDT techniques.
• Proficiency in interpreting engineering drawings, WPS, and PQR.
• Excellent problem-solving and analytical skills.
• Strong communication and teamwork abilities.

• Certifications:
  
• AWS CWI (Certified Welding Inspector) or CSWIP 3.1/3.2
• ASNT Level II/III (VT, PT, MT, UT, RT) or ISO 9712 NDT certification
• NACE or FROSIO certification for painting inspection
• ISO 9001 Lead Auditor certification is a plus
• Experience using quality management software and ERP systems.

Perks and benefits