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ExxonMobil Interview Questions and Answers

Updated 28 Jul 2024

Q1. How you're declaring the severity in PFMEA

Ans.

Severity in PFMEA is declared based on the potential impact of a failure mode on the overall process or product.

  • Severity is typically rated on a scale from 1 to 10, with 1 being the least severe and 10 being the most severe.

  • Consider the consequences of a failure mode on customer safety, regulatory compliance, product functionality, and overall process performance.

  • Examples of high severity failure modes include those that could result in serious injury or death, non-compliance...read more

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Q2. What all are the PPAP Documents?

Ans.

PPAP documents include documents like control plan, FMEA, measurement system analysis, etc.

  • Control Plan

  • FMEA (Failure Mode and Effects Analysis)

  • Measurement System Analysis

  • Part Submission Warrant

  • Process Flow Diagram

  • Appearance Approval Report

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Q3. What is APQP and their application

Ans.

APQP stands for Advanced Product Quality Planning. It is a structured method for defining and establishing the steps necessary to ensure that a product satisfies the customer.

  • APQP is a quality framework used in the automotive industry to ensure that products meet customer requirements.

  • It involves a series of phases including planning, product design and development, process design and development, product and process validation, and feedback assessment.

  • APQP helps in identifyi...read more

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Q4. Have you prepared CAPA?

Ans.

Yes, I have prepared CAPA (Corrective and Preventive Action) reports in my previous roles.

  • Yes, I have prepared CAPA reports to address quality issues and prevent their recurrence.

  • I have experience in conducting root cause analysis to identify the underlying issues.

  • I have implemented corrective actions to address immediate concerns and preventive actions to avoid future issues.

  • I have also monitored the effectiveness of CAPA plans to ensure sustained improvement.

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Q5. 7QC Tools and their application

Ans.

7QC Tools are a set of tools used for quality control and improvement in manufacturing processes.

  • Check Sheet: Used to collect and analyze data, such as defects in a product.

  • Histogram: Shows the frequency distribution of a set of data.

  • Pareto Chart: Helps identify the most significant factors contributing to a problem.

  • Cause and Effect Diagram (Fishbone Diagram): Used to identify and analyze potential causes of a problem.

  • Scatter Diagram: Shows the relationship between two variab...read more

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Q6. Acceptance criteria for SPC&MSA

Ans.

Acceptance criteria for SPC&MSA involves setting specific requirements for statistical process control and measurement system analysis.

  • Acceptance criteria for SPC should include specifications for control limits, process stability, and capability indices.

  • Acceptance criteria for MSA should include requirements for bias, linearity, stability, repeatability, and reproducibility.

  • Examples of acceptance criteria for SPC could be setting control limits at +/- 3 standard deviations f...read more

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