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Veer-O-- Metals Quality Engineer Interview Questions and Answers

Updated 28 Jul 2024

Q1. How you're declaring the severity in PFMEA

Ans.

Severity in PFMEA is declared based on the potential impact of a failure mode on the overall process or product.

  • Severity is typically rated on a scale from 1 to 10, with 1 being the least severe and 10 being the most severe.

  • Consider the consequences of a failure mode on customer safety, regulatory compliance, product functionality, and overall process performance.

  • Examples of high severity failure modes include those that could result in serious injury or death, non-compliance...read more

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Q2. What all are the PPAP Documents?

Ans.

PPAP documents include documents like control plan, FMEA, measurement system analysis, etc.

  • Control Plan

  • FMEA (Failure Mode and Effects Analysis)

  • Measurement System Analysis

  • Part Submission Warrant

  • Process Flow Diagram

  • Appearance Approval Report

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Q3. What is APQP and their application

Ans.

APQP stands for Advanced Product Quality Planning. It is a structured method for defining and establishing the steps necessary to ensure that a product satisfies the customer.

  • APQP is a quality framework used in the automotive industry to ensure that products meet customer requirements.

  • It involves a series of phases including planning, product design and development, process design and development, product and process validation, and feedback assessment.

  • APQP helps in identifyi...read more

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Q4. Have you prepared CAPA?

Ans.

Yes, I have prepared CAPA (Corrective and Preventive Action) reports in my previous roles.

  • Yes, I have prepared CAPA reports to address quality issues and prevent their recurrence.

  • I have experience in conducting root cause analysis to identify the underlying issues.

  • I have implemented corrective actions to address immediate concerns and preventive actions to avoid future issues.

  • I have also monitored the effectiveness of CAPA plans to ensure sustained improvement.

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Q5. 7QC Tools and their application

Ans.

7QC Tools are a set of tools used for quality control and improvement in manufacturing processes.

  • Check Sheet: Used to collect and analyze data, such as defects in a product.

  • Histogram: Shows the frequency distribution of a set of data.

  • Pareto Chart: Helps identify the most significant factors contributing to a problem.

  • Cause and Effect Diagram (Fishbone Diagram): Used to identify and analyze potential causes of a problem.

  • Scatter Diagram: Shows the relationship between two variab...read more

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Q6. Acceptance criteria for SPC&MSA

Ans.

Acceptance criteria for SPC&MSA involves setting specific requirements for statistical process control and measurement system analysis.

  • Acceptance criteria for SPC should include specifications for control limits, process stability, and capability indices.

  • Acceptance criteria for MSA should include requirements for bias, linearity, stability, repeatability, and reproducibility.

  • Examples of acceptance criteria for SPC could be setting control limits at +/- 3 standard deviations f...read more

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