The India Thermit Corporation Production Supervisor Interview Questions and Answers

Q1. How many years work experiance
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Q2. In duties your self and how do you working place
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As a Production Supervisor, I oversee operations, ensure quality, and lead teams to meet production goals efficiently.
• Manage daily production schedules to optimize workflow and meet deadlines.

• Conduct regular team meetings to address challenges and motivate staff.

• Implement quality control measures to ensure products meet standards, e.g., conducting inspections.

• Collaborate with other departments, such as maintenance, to ...read more
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Q1. What is rubber musication?
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Rubber musication is the process of adding rubber to materials to improve sound insulation and vibration damping.
• Rubber musication is commonly used in automotive industry to reduce noise from engines and road vibrations.

• It is also used in construction industry to improve soundproofing in buildings.

• Rubber musication can be achieved by adding rubber sheets or particles to materials like metal or plastic.
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Q2. MDR testing machine
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Q3. Why paraffin oil used in mixer banbary?
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Paraffin oil is used in mixer banbary to prevent sticking and improve lubrication.
• Paraffin oil helps prevent ingredients from sticking to the mixer banbary surfaces.

• It improves lubrication, making the mixing process smoother and more efficient.

• Paraffin oil can also help extend the lifespan of the mixer banbary by reducing wear and tear.

• It may also aid in temperature control during the mixing process.
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Q4. Properties of sulfur
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Sulfur is a chemical element with symbol S and atomic number 16, known for its yellow color and distinct smell.
• Sulfur is a non-metal element found in nature as a pure element or in various compounds.

• It is commonly used in the production of sulfuric acid, fertilizers, and rubber products.

• Sulfur has a distinct smell often described as rotten eggs.

• It is yellow in color and can be found in various forms such as crystals, p...read more
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Q5. How to improve Machine efficiency??
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To improve machine efficiency, regular maintenance, proper training for operators, implementing automation, and monitoring performance are key.
• Regular maintenance schedules to prevent breakdowns

• Provide proper training for operators to optimize machine settings

• Implement automation to streamline processes and reduce human error

• Monitor machine performance regularly to identify areas for improvement
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Q6. During manufacturing process how to control scraps percentage??
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To control scraps percentage during manufacturing process, implement strict quality control measures, optimize production processes, and train employees on waste reduction techniques.
• Implement strict quality control measures to identify and address issues causing scrap

• Optimize production processes to minimize waste and improve efficiency

• Train employees on waste reduction techniques and the importance of minimizing scra...read more
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Q1. Production planing, inventory, quality handling
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Q2. How to hand manpower ,what is your responce
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Effective manpower management involves planning, communication, and motivation to optimize productivity and team performance.
• Assess workforce needs: Analyze production schedules to determine the number of staff required for each shift.

• Skill matching: Ensure that employees are assigned tasks that align with their skills and experience, enhancing efficiency.

• Training and development: Provide ongoing training to improve sk...read more
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Q3. What line manufacturing,what is kanban,
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Line manufacturing is a production method where products are assembled in a sequential manner, often using Kanban for efficiency.
• Line manufacturing involves a series of workstations where tasks are performed in a specific order.

• Kanban is a visual scheduling system that helps manage workflow and inventory levels.

• For example, in an automotive assembly line, each station adds a specific component to the vehicle.

• Kanban use...read more
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Q4. What to doing fifo mentain,creatical condition how to do manufacturing,
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Q5. How to planing,production, bottom neck
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Effective planning and production management involves identifying bottlenecks and optimizing workflows for efficiency.
• Identify production goals and timelines to align resources effectively.

• Analyze workflow to pinpoint bottlenecks, such as machinery downtime or labor shortages.

• Implement lean manufacturing techniques to reduce waste and improve efficiency.

• Use tools like Gantt charts or Kanban boards for visualizing produ...read more
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Q6. What is poka yoka Production efficiency Production process equations Economic production functions M
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Poka-yoke enhances production efficiency by preventing errors in processes, leading to improved quality and reduced waste.
• Poka-yoke devices are simple tools designed to prevent mistakes, such as jigs that ensure parts are assembled correctly.

• Production efficiency can be measured using metrics like Overall Equipment Effectiveness (OEE), which considers availability, performance, and quality.

• Production process equations ...read more
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Tools manufacturing production

Q1. 7 types of qc tools
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7 QC tools are used for quality control in manufacturing. They are simple and effective tools to identify and solve problems.
• Check sheets - used to collect data and analyze it

• Pareto charts - used to identify the most frequent problems

• Histograms - used to show the distribution of data

• Cause-and-effect diagrams - used to identify the root cause of a problem

• Flowcharts - used to show the steps in a process

• Control charts - u...read more
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Q2. What is FMEA,what are the 5s,cp vs cps different
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FMEA is a risk assessment tool used to identify and mitigate potential failures. 5S is a workplace organization method. CP and CPS are statistical process control measures.
• FMEA stands for Failure Mode and Effects Analysis. It is a systematic approach to identifying and mitigating potential failures in a process or product.

• 5S is a workplace organization method that involves sorting, simplifying, sweeping, standardizing,...read more
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Q3. What is the ctq and ctc
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CTQ stands for Critical to Quality and CTC stands for Critical to Customer.
• CTQ is a measurable characteristic of a product or process that is important to the customer.

• CTC is a measurable characteristic of a product or process that directly impacts customer satisfaction.

• Identifying CTQs and CTCs helps in improving the quality of the product or process.

• Examples of CTQs and CTCs include product reliability, on-time deliv...read more
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Q4. What are the different gauges
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Gauges are instruments used to measure various physical quantities. There are different types of gauges for different purposes.
• Pressure gauges measure pressure of fluids or gases

• Temperature gauges measure temperature of substances

• Thickness gauges measure thickness of materials

• Wire gauges measure diameter of wires

• Bore gauges measure diameter of holes

• Thread gauges measure pitch and diameter of screws

• Fuel gauges measure f
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Q5. What are the instrument handling
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Instrument handling refers to the proper use, care, and maintenance of tools and equipment used in a particular field.
• Properly clean and sterilize instruments before and after use

• Handle instruments with care to prevent damage or contamination

• Store instruments in a safe and organized manner

• Regularly inspect instruments for wear and tear

• Follow manufacturer's instructions for use and maintenance

• Examples: surgical instrume
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Q6. Do you know the GD&T symbols
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Yes, I am familiar with GD&T symbols.
• GD&T stands for Geometric Dimensioning and Tolerancing

• It is a system of symbols used to specify the dimensions and tolerances of a part

• Examples of symbols include concentricity, perpendicularity, and flatness
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