Tata Toyo Radiator
10+ UnoiaTech Interview Questions and Answers
Q1. Which drill size to be used to create a hole before threading for M6x0.5 tapping
The drill size to be used for creating a hole before threading for M6x0.5 tapping is 5.0mm.
The recommended drill size for M6x0.5 tapping is 5.0mm.
The drill size is determined by subtracting the pitch (0.5mm) from the major diameter (6mm) of the tap size.
In this case, 6mm - 0.5mm = 5.0mm drill size.
Using the correct drill size ensures proper thread engagement and a secure fit for the M6x0.5 tap.
Q2. How can handle difficult permanent operator.
To handle a difficult permanent operator, establish clear expectations, communicate effectively, address issues promptly, provide support and training, and seek to understand their perspective.
Establish clear expectations for performance and behavior.
Communicate effectively and regularly to address any concerns or issues.
Address problems promptly and professionally to prevent escalation.
Provide support, training, and resources to help the operator succeed.
Seek to understand t...read more
Q3. What is quality
Quality is the measure of excellence or superiority in a product, service, or process.
Quality refers to the degree to which a product or service meets or exceeds customer expectations.
It involves meeting specific standards and requirements.
Quality can be subjective and vary depending on the context and industry.
Examples of quality include a durable and reliable car, a delicious and well-prepared meal, or a user-friendly and bug-free software application.
Q4. What is brazing
Brazing is a metal-joining process where a filler metal is heated above its melting point and distributed between two or more close-fitting parts.
Brazing is used to join different types of metals together.
It involves heating the filler metal until it melts and flows into the joint.
The filler metal has a lower melting point than the base metals being joined.
Brazing creates a strong and durable bond between the parts.
Common applications of brazing include plumbing, automotive, ...read more
Q5. What is production
Production is the process of creating goods or services through various stages of manufacturing or processing.
Production involves transforming raw materials or inputs into finished products.
It includes activities such as designing, planning, sourcing materials, manufacturing, quality control, and distribution.
Examples of production processes include assembling cars in an automobile factory, baking bread in a bakery, or producing software in a tech company.
Q6. What is your DWM activities.
DWM activities refer to Daily Work Management activities, which involve planning, organizing, and monitoring daily tasks to ensure efficiency and productivity.
Creating daily work schedules for production team members
Assigning tasks and responsibilities to team members
Monitoring progress and addressing any issues that arise
Implementing improvements to streamline processes
Ensuring adherence to safety protocols and quality standards
Q7. What do you about TPM.
TPM stands for Total Productive Maintenance, a proactive approach to maintenance that aims to maximize equipment effectiveness.
TPM focuses on preventing equipment breakdowns through regular maintenance and employee involvement.
It involves setting up autonomous maintenance teams to perform routine tasks and inspections.
TPM also includes planned maintenance, quality maintenance, and focused improvement activities.
The goal of TPM is to improve overall equipment effectiveness (OE...read more
Q8. What is FIFO? What is Kanban?
FIFO stands for First-In-First-Out. Kanban is a lean manufacturing system that uses visual cues to trigger action.
FIFO is a method of inventory management where the first item received is the first item to be used or sold.
Kanban is a system that uses visual signals to indicate when to produce or move items in a manufacturing process.
Kanban helps to reduce waste and improve efficiency by ensuring that production is aligned with demand.
FIFO is commonly used in industries such a...read more
Q9. Chaking In Tha Radiator
Checking the radiator is an important task for an operating engineer.
Check the radiator for any leaks or damage.
Ensure that the radiator is properly filled with coolant.
Inspect the radiator fins for any debris or blockages.
Verify that the radiator fan is functioning correctly.
Monitor the temperature gauge to ensure the radiator is cooling effectively.
Q10. What is least count?
Least count is the smallest value that can be measured by an instrument.
Least count is a measure of the precision of an instrument.
It is the smallest unit of measurement that can be detected by the instrument.
It determines the accuracy and resolution of the instrument.
For example, the least count of a ruler with millimeter markings is 1 mm.
In engineering, least count is important for ensuring accurate measurements and calculations.
Q11. Brief of SPC tool
SPC tool stands for Statistical Process Control tool, used to monitor and control processes to ensure they are stable and in control.
SPC tools help in identifying variations in processes and taking corrective actions.
Examples of SPC tools include control charts, histograms, scatter diagrams, and Pareto charts.
SPC helps in reducing defects, improving quality, and increasing efficiency.
It involves collecting data, analyzing it statistically, and making decisions based on the re...read more
Q12. Brief of MSA Tool
MSA Tool stands for Measurement System Analysis Tool. It is used to assess the variation in measurement systems.
MSA Tool helps in evaluating the accuracy, precision, and stability of measurement systems.
It includes methods like Gage R&R (Repeatability and Reproducibility) studies to determine the measurement error.
MSA Tool is crucial in industries like automotive, manufacturing, and pharmaceuticals to ensure quality control.
It helps in identifying and eliminating sources of v...read more
Q13. What is mean by OEE
OEE stands for Overall Equipment Effectiveness, a measure of how well a manufacturing process is utilized.
OEE is calculated by multiplying Availability, Performance, and Quality percentages.
Availability measures the percentage of time the equipment is available for production.
Performance measures the speed at which the equipment runs compared to its maximum speed.
Quality measures the percentage of good parts produced compared to total parts produced.
OEE helps identify areas f...read more
Q14. Define MTTR and MTBF
MTTR stands for Mean Time To Repair, the average time taken to repair a failed component. MTBF stands for Mean Time Between Failures, the average time between failures of a component.
MTTR is the average time taken to repair a failed component.
MTBF is the average time between failures of a component.
MTTR is calculated as total downtime divided by the number of failures.
MTBF is calculated as total operating time divided by the number of failures.
For example, if a machine fails ...read more
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